Floor deck roll forming machine Montreal, Canada

The floor deck roll forming machine is an essential piece of equipment for manufacturing metal decking panels used in building construction. Montreal, Canada, being a major hub for construction and infrastructure development, presents an ideal market for these machines. The increasing demand for high-quality, durable, and cost-effective steel floor decking solutions has driven the adoption of advanced roll forming machines in this region.

Machine Description

The floor deck roll forming machine is designed to produce steel decking panels used in various construction applications, including high-rise buildings, industrial structures, and bridges. This machine ensures high efficiency, precision forming, and strong structural integrity of the final product. It can process galvanized steel coils and cold-rolled steel, forming them into profiles that enhance the overall strength of the construction projects.

This roll forming machine in Montreal, Canada, meets the local industry standards, catering to both large-scale and small-scale construction projects. It operates on a 480V - 3Ph - 60Hz power supply, making it suitable for the industrial power grid in Canada.

Machine Specifications

• Material Thickness: 18g - 24g
• Machine Weight: 20 tons
• Machine Footprint: 85 feet
• Main Power: 480V - 3Ph - 60Hz
• Motor Power: 32HP
• Gearbox: Chain Drive / Gearbox
• Number of Forming Stations: 28
• Cutting Type: Hydraulic Shear
• Safety Covers: Optional
• Emergency Stops (E-Stops): Included

Key Features

1. High Precision Roll Forming: Ensures uniform and accurate deck panel dimensions.
2. Heavy-Duty Construction: Built for durability and longevity, suitable for continuous operation in an industrial setting.
3. Hydraulic Shearing System: Provides clean, precise cuts without burrs.
4. Advanced Gearbox and Chain Drive: Offers smooth operation and high torque transmission.
5. Emergency Stop System: Enhances safety, meeting Canadian workplace regulations.
6. Customizable Safety Covers: Provides additional protection for operators.
7. Efficient Power Utilization: Optimized for the 480V - 3Ph - 60Hz power system in Canada.

Applications

• Commercial and Industrial Construction
• Bridge Decking
• High-Rise Building Structures
• Mezzanine Flooring Systems
• Parking Structures

Installation and Setup

The floor deck roll forming machine is installed by a team of experts who ensure proper alignment and calibration. The installation process includes:

1. Machine Placement & Leveling: Positioning the machine on a solid foundation.
2. Power Connection: Integrating with the Canadian power grid (480V - 3Ph - 60Hz).
3. Initial Test Runs: Running trial operations to ensure smooth functionality.
4. Safety Inspections: Checking emergency stops and optional safety covers.
5. Operator Training: Providing training for machine operators to ensure optimal use and maintenance.

Maintenance Requirements

To ensure long-term performance and efficiency, routine maintenance is essential:

• Daily Inspections: Check rollers, hydraulic systems, and cutting blades.
• Lubrication: Regular lubrication of gearboxes, chains, and bearings.
• Cleaning: Remove metal debris and dust accumulation.
• Electrical System Checks: Ensure stable voltage and functional emergency stops.
• Annual Overhaul: Conduct a full inspection to replace worn-out components.

Frequently Asked Questions (FAQs)

Q1: What type of steel can be used with this machine?

A1: The machine supports galvanized steel and cold-rolled steel within the 18g - 24g range.

Q2: Is this machine compatible with Canadian industry standards?

A2: Yes, it is built to meet Canadian safety and power requirements (480V - 3Ph - 60Hz), ensuring compliance with local regulations.

Q3: How long does it take to install the machine?

A3: Depending on site preparation, it typically takes 5-7 days to complete the installation, including setup, testing, and training.

Q4: What are the safety features of this machine?

A4: It includes E-stops for emergency halts, and optional safety covers to protect operators from moving parts.

Q5: What is the expected lifespan of the machine?

A5: With proper maintenance, the machine can operate efficiently for 15-20 years.

Q6: Can this machine be customized?

A6: Yes, customization options are available for profile design, safety features, and additional automation.

Conclusion

The floor deck roll forming machine in Montreal, Canada, is a powerful and efficient solution for the construction industry. Designed to meet the high standards of the Canadian market, it offers durability, precision, and safety. Whether for large-scale commercial buildings or smaller infrastructure projects, this machine provides a cost-effective method for producing high-quality steel floor decking panels.