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GI METAL DECK ROLL FORMING MACHINE – UAE
The GI Metal Deck Roll Forming Machine available from Machine Matcher is a high-performance production system designed for manufacturing galvanized steel decking profiles used in various structural and industrial applications. Built with precision engineering and robust construction, this machine is ideal for facilities in the United Arab Emirates, including Abu Dhabi, Dubai, Sharjah, and other emirates.
Each machine is custom-built to your profile dimensions and production needs, ensuring top-level performance, reliability, and efficiency in demanding construction environments. Backed by expert support, installation, and a one-year warranty, this machine is your go-to solution for professional-grade decking production.
Machine Type: GI Metal Deck Roll Forming Machine
Production Speed: 10–20 meters per minute
Material Thickness Range: 0.8 mm – 1.5 mm
Material Width Range: 1000 mm – 1250 mm
Material Types: Galvanized Steel (GI)
Material Yield Strength: Up to 550 MPa
Roller Material: High-Grade Steel with precision CNC machining
Roller Surface Treatment: Hard chrome coated for durability and corrosion resistance
Number of Forming Stations: 22 stations
Roller Shaft Diameter: 75 mm
Shaft Material: Solid high-tensile steel
Main Drive Type: Chain or gearbox drive (based on customer requirement)
Power (for UAE): 380V / 50Hz / 3-Phase
Motor Power: 15 kW
Cutting Method: Hydraulic cutting system
Blade Material: Cr12Mov, heat treated and hardened
Control Type: PLC-based control system (touchscreen interface)
Operating Mode: Automatic / Manual
De-coiling System: Hydraulic or manual decoiler (optional capacity up to 10 tons)
Punching/Notching System: Optional—can be integrated based on profile needs
Machine Frame: Welded structural steel frame, stress-relieved
Thickness of Frame Steel: 20 mm
Profile Shape: Trapezoidal and customized deck profiles
Profile Width and Depth: Customizable to client requirements
Length Tolerance: ±2 mm
Safety Features:
Full protective covers and safety guards
Emergency stop button at control panel
Overload protection system for motors and hydraulics
The GI Metal Deck Roll Forming Machine is engineered to serve a broad range of industries, including:
Construction and Infrastructure:
Used in multi-storey buildings, mezzanine floors, bridges, and high-rise towers. Metal decks offer structural support and are used with concrete to form composite slabs.
Commercial Warehousing:
Flooring and roofing systems for large warehouses often rely on deck profiles produced by this machine.
Industrial Buildings:
Power plants, refineries, and large factories use metal decking as formwork and structural support.
Example Applications:
Concrete form decking
Composite floor systems
Roof decking
Elevated mezzanine platforms
Machine Matcher provides new, high-precision roll forming machines with full customization, direct delivery, and industry-specific engineering support in the UAE.
Custom Profile Matching: Tailored tooling for your exact deck profile with rapid prototyping.
Remote and On-site Installation Support: Step-by-step guidance via video or in-person technician visits.
Durable Construction: Chrome-coated rollers, hardened blades, and heavy-duty frame components ensure long life in harsh production settings.
Fast Turnaround: Machines are built and shipped within 30–60 days.
Expert Guidance: Machine Matcher ensures every machine is matched to your needs based on production volume, material gauge, and end-use.
Cost & Efficiency Benefits:
Reduced labor with fully automated operation
Precise cuts minimize waste and rework
Consistent production output improves project timelines
Energy-efficient drive systems lower power consumption
Profile size and geometry (width, depth, pitch)
Punching stations (holes, slots, notches)
Decoiler capacity and type
Motor power upgrades
Number of forming stations
Material thickness compatibility range
Language support for PLC interface
If you have a profile drawing or any technical details for your required deck shape, send all information to:
📩 [email protected]
Q: Can the machine be customized for our profile?
A: Yes, we fully customize tooling and roll sets for your specific profile dimensions and specifications.
Q: What type of materials and gauges can be used with this machine?
A: The machine is designed for galvanized steel (GI), commonly in gauges from 0.8 mm to 1.5 mm and with strength up to 550 MPa (80 ksi).
Q: Is remote installation support available?
A: Yes, we offer detailed remote video guidance. On-site installation is also available upon request.
Q: What is the lead time for manufacturing and shipping?
A: Production typically takes 30–60 days. Shipping time varies depending on your UAE location.
Q: What affects the final price?
A: Price varies based on profile customization, punching stations, decoiler type, drive system, and electrical specifications.
Prices Start From: USD 48,000
Note: This is a base estimate. Final pricing will depend on your custom profile, optional features, and configuration.
All machines are new and custom-built to client requirements. This GI Metal Deck Roll Forming Machine can be delivered anywhere in the United Arab Emirates, including:
Abu Dhabi
Dubai
Sharjah
Ajman
Ras Al Khaimah
Fujairah
Umm Al Quwain
Warranty: 12 months from dispatch date
Support: Lifetime technical assistance, spare parts supply, and repair coordination
To receive the most accurate quote and design proposal, please email your profile drawing or project requirements to:
All machines listed are exclusively supplied by Machine Matcher and built to meet international quality and performance standards.
