Gutter roll forming machine Bulgaria

A gutter roll forming machine is an industrial equipment designed to produce metal gutters used in roofing and drainage systems. These machines are essential for the construction and building industry, ensuring accurate and efficient gutter production tailored to different profiles, sizes, and materials.

The gutter profiles include K-style, half-round, box gutters, and more, commonly used in residential, commercial, and industrial roofing systems. The machine offers precision forming with high efficiency, reducing manual labor and production costs while delivering high-quality products.

2. Machine Specifications

Here are the detailed specifications of a typical gutter roll forming machine:

• Roller Materials:
  High-grade steel with hard chrome plating for corrosion resistance and extended durability.
• Frame Structure:
  Heavy-duty welded steel frame to minimize vibration and ensure stability.
• Roller Stations:
  16–20 stations (varies by profile design and size).
• Material Thickness:
  0.3 mm to 1.2 mm (varies based on material type).
• Material Compatibility:
  Galvanized steel, aluminum, stainless steel, and copper.
• Forming Speed:
  10–20 meters per minute (adjustable based on machine setup and material type).
• Cutting System:
  Hydraulic cutting system for precision cutting without deforming the profile.
• Control System:
  PLC (Programmable Logic Controller) system with user-friendly interface for automated operation.
• Power Supply:
  380V/50Hz/3Phase (adaptable to Bulgaria’s electrical standards).
• Motor Power:
  Main motor: 5.5 kW–7.5 kW; Hydraulic motor: 3.0 kW.
• Profile Length Accuracy:
  ±1 mm, ensuring precision across production.
• Safety Features:
  Safety guards, emergency stop buttons, and automatic power-off for malfunctions.
• Dimensions:
  7–10 meters (length) x 1.5 meters (width) x 1.5 meters (height).
• Weight:
  Approximately 5,000 kg (varies with machine configuration).

3. Profile Options

The machine can produce different gutter designs, such as:

• K-Style Gutters: Widely used in Bulgaria for modern construction.
• Half-Round Gutters: Popular for residential and aesthetic buildings.
• Box Gutters: Preferred for industrial applications.

4. Features and Advantages

• Customization:
  Allows the production of various profiles and sizes with minimal setup changes.
• Efficiency:
  Produces continuous profiles with minimal waste.
• Durability:
  Uses high-quality materials for long-lasting performance.
• Automation:
  Reduces manual intervention, ensuring precision and consistent quality.
• Compatibility:
  Works with various materials, catering to local construction demands in Bulgaria.

5. Installation and Maintenance

• Setup Process:
  The machine is delivered with detailed instructions and can be installed by a trained technician. It requires a level surface and power supply connection matching the specifications.
• Maintenance Requirements:
  • Regular lubrication of rollers and moving parts.
  • Cleaning rollers and cutting tools to avoid material buildup.
  • Inspection of hydraulic and electrical systems for optimal performance.
  • Replacing worn parts promptly to maintain quality and efficiency.

6. Applications in Bulgaria

The gutter roll forming machine is highly relevant in Bulgaria for:

• Roofing projects in urban and rural areas.
• Commercial buildings requiring durable drainage systems.
• Industrial complexes needing robust gutter profiles.
• Restoration of historical buildings with half-round or copper gutters.

7. Question and Answer

Q1: What materials are commonly used for gutters in Bulgaria?
A: The most common materials include galvanized steel, aluminum, and copper due to their durability and resistance to Bulgaria's weather conditions.

Q2: How does the machine adapt to different gutter profiles?
A: The machine comes with adjustable roller dies and a PLC system that can be programmed to switch between different profiles.

Q3: Can the machine handle custom gutter lengths?
A: Yes, the PLC system allows you to program specific lengths with precision up to ±1 mm.

Q4: What is the lead time for machine delivery in Bulgaria?
A: Delivery typically takes 6–8 weeks after order confirmation, depending on customization requirements.

Q5: Is technical support available in Bulgaria?
A: Yes, technical support is available for installation, training, and maintenance. Remote support can also be provided through the PLC system.

Q6: What is the average price of a gutter roll forming machine?
A: Prices range from €20,000 to €50,000 depending on specifications, profile requirements, and optional extras.

Q7: Are spare parts readily available in Bulgaria?
A: Spare parts can be ordered from the manufacturer or local suppliers, with most common parts like rollers, motors, and hydraulic components available.

Q8: How energy-efficient is the machine?
A: The machine is highly energy-efficient, with modern motor and hydraulic systems designed to minimize power consumption.

Q9: Can this machine produce gutters for export purposes?
A: Yes, the machine produces high-quality gutters meeting international standards, suitable for export to EU and non-EU countries.

Q10: Are training sessions available for operating the machine?
A: Yes, training sessions are provided during installation, ensuring operators are skilled in using the machine effectively.