Gutter roll forming machine in Bangladesh

A Gutter Roll Forming Machine is designed to produce continuous gutter profiles used in roofing and drainage systems, essential for channeling rainwater away from building structures. This machine operates by feeding coiled metal into a series of rollers, gradually forming the metal sheet into precise gutter profiles. Gutter roll forming machines are widely used in the construction and roofing industries, and they are crucial for the production of seamless gutters that are both durable and easy to install.

The machine can work with various materials, such as galvanized steel, aluminum, and sometimes copper, depending on the desired product. Typically, gutter roll forming machines are capable of producing standard gutter profiles, including K-style and half-round gutters, with adjustable sizes and shapes according to project specifications.

Specifications

1. Roller Materials: High-quality chromium-plated steel rollers that ensure durability and accurate profiling.
2. Frame Size: A robust, heavy-duty steel frame that minimizes vibration and increases stability during operation.
3. Drive System: Equipped with servo motors or AC motors for precise control, enabling smooth and accurate operation.
4. Roller Stations: Typically 10-20 roller stations, depending on the gutter design complexity and length of the machine.
5. Speed: Produces gutters at speeds ranging from 10-20 meters per minute, depending on the material and thickness.
6. Cutting System: Hydraulic or servo-driven cutting mechanism, allowing for automatic cutting to desired lengths.
7. Material Gauge: Supports metal thickness between 0.4 mm to 1.2 mm, varying by material type.
8. Control System: PLC control with a touch screen interface, allowing for easy operation and control over profile length, width, and production speed.
9. Power Supply: Operates on a 3-phase power system, typically 380V, but adaptable based on regional power requirements.
10. Safety Features: Enclosures, emergency stop buttons, and guards over moving parts for operator safety.
11. Profile Dimensions: Adjustable width and depth to produce custom gutter sizes, typically within 5-10 inches.
12. Additional Options: Coil car tipper, uncoiler and recoiler systems, leveling mechanisms, stackers, and remote control systems for added flexibility and functionality.

Profile Description

• Materials: Can use galvanized steel, aluminum, and copper.
• Profile Shape: Supports popular gutter shapes, including K-style and half-round.
• Size: Adjustable to produce gutters in a range of standard industry sizes.
• Material Gauge: Varies depending on the metal, generally ranging between 0.4 mm to 1.2 mm.
• Popular Markets: Widely used in residential and commercial construction sectors.

Setup and Installation Process

1. Placement and Calibration: Install the machine on a stable surface, connect the power supply, and calibrate the rollers to match the desired profile specifications.
2. Feeding and Uncoiling: Load the metal coil on the uncoiler, set the proper tension, and feed it into the first set of rollers.
3. Testing and Adjustment: Run a test piece, check for profile accuracy, and make any necessary adjustments to the rollers or cutting length.
4. Production Start: Begin full-scale production once the profile meets desired specifications.

Maintenance Requirements

1. Regular Lubrication: Lubricate the rollers and moving parts to ensure smooth operation and avoid wear.
2. Periodic Calibration: Check and calibrate the rollers regularly to maintain profile accuracy.
3. Cleaning: Clean the machine after each production run to remove metal particles or dust.
4. Hydraulic System Checks: Ensure the hydraulic oil levels are adequate and replace the oil as recommended.

Question and Answer Section

Q: What materials can the gutter roll forming machine handle?
A: The machine can work with various metals, including galvanized steel, aluminum, and copper, depending on the project's requirements.

Q: How fast does the machine produce gutters?
A: Gutter roll forming machines generally produce gutters at speeds ranging from 10-20 meters per minute, depending on material thickness and machine specifications.

Q: Can the machine create different gutter shapes?
A: Yes, most gutter roll forming machines can produce multiple gutter profiles, including K-style and half-round, with adjustable width and depth to meet custom requirements.

Q: What thicknesses can the machine work with?
A: The machine typically handles material thicknesses between 0.4 mm and 1.2 mm, varying with material type and machine capacity.

Q: How difficult is it to operate the machine?
A: With a PLC control system and user-friendly interface, gutter roll forming machines are straightforward to operate, requiring minimal training for experienced operators.

Q: What are the maintenance requirements?
A: Regular lubrication, calibration, cleaning, and hydraulic checks are essential to keep the machine in top condition and ensure consistent profile quality.

Q: Is the machine customizable for specific power requirements?
A: Yes, the machine can be adjusted for various power requirements, usually 380V 3-phase but adaptable based on regional standards.