Gutter roll forming machine Philippines

A gutter roll forming machine is a specialized piece of equipment designed to produce high-quality gutters used in residential, commercial, and industrial buildings. These machines are essential for fabricating gutters of different shapes, sizes, and materials efficiently and accurately. They cater to the growing demand for durable and aesthetically pleasing gutter systems across various industries.

Machine Description

A gutter roll forming machine transforms metal coils into custom gutter profiles through a continuous bending process. This machine is engineered for efficiency, precision, and durability, enabling manufacturers to produce consistent, high-quality gutter profiles.

Key Features:

• High Efficiency: Continuous production process for mass manufacturing.
• Customizability: Capable of creating multiple gutter profiles and sizes.
• Durability: Built with high-grade materials to withstand heavy-duty operations.
• Automation: Equipped with advanced PLC systems for precision and minimal manual intervention.
• Compact Design: Space-saving design suitable for manufacturing facilities of various sizes.

Specifications

1. Roller Materials:
   • High-grade steel with heat treatment for durability and smooth operation.
   • Optional chrome plating for corrosion resistance.
2. Frame Structure:
   • Heavy-duty steel frame with robust welding for stability and longevity.
3. Motor Power:
   • Main motor: 7.5 kW to 15 kW (varies by model).
   • Hydraulic motor: 3.7 kW to 7.5 kW.
4. Profile Dimensions:
   • Adjustable for different gutter widths (typically 5" to 8").
   • Custom sizes available based on requirements.
5. Material Compatibility:
   • Aluminum, galvanized steel, stainless steel, or copper.
   • Thickness: 0.3 mm to 1.0 mm (varies by material).
6. PLC Control System:
   • Fully automated with touch screen interface for ease of operation.
   • Programming options for multiple profile designs.
7. Machine Speed:
   • Average speed: 10 m/min to 25 m/min, depending on material and profile complexity.
8. Cutting System:
   • Hydraulic cutting with high precision.
   • Designed for minimal material wastage.
9. Optional Extras:
   • Decoilers and recoilers.
   • Automatic stackers for efficient material handling.
   • Remote control systems for easier operation.
10. Safety Features:
    • Safety guards around moving parts.
    • Emergency stop buttons and alarms.

Applications

• Residential Buildings: Gutters for houses to manage rainwater effectively.
• Commercial Properties: Durable and customizable gutters for offices, malls, and other commercial spaces.
• Industrial Facilities: Heavy-duty gutters for warehouses and factories.

Maintenance Requirements

1. Daily Checks: Inspect rollers, cutting blades, and the PLC system for wear and tear.
2. Lubrication: Regular lubrication of moving parts to prevent friction and damage.
3. Alignment: Periodic checking and adjustment of roller alignment to ensure consistent profile quality.
4. Cleaning: Remove debris and material residues from the machine after each production run.

Question and Answer Section

Q1: What materials can be used with a gutter roll forming machine?
A1: Most machines can process aluminum, galvanized steel, stainless steel, and copper. Material thickness typically ranges from 0.3 mm to 1.0 mm.

Q2: Can one machine produce multiple gutter profiles?
A2: Yes, with interchangeable rollers or additional components, the machine can produce different profiles like K-style or half-round gutters.

Q3: How long does it take to set up the machine for production?
A3: Setup time varies depending on the complexity of the profile, but most modern machines are designed for quick setup, typically under 30 minutes.

Q4: What is the average production speed of a gutter roll forming machine?
A4: The production speed ranges from 10 m/min to 25 m/min, depending on the material type and profile design.

Q5: Is it possible to customize the machine to specific requirements?
A5: Yes, manufacturers can customize the machine to meet specific size, profile, and material requirements.

Q6: What are the main considerations when purchasing a gutter roll forming machine?
A6: Factors include the machine's production speed, material compatibility, profile versatility, motor power, and ease of operation.

Q7: How often should the machine undergo maintenance?
A7: Maintenance schedules depend on usage frequency, but a general guideline is monthly checks and lubrication, with an annual comprehensive inspection.