Hat channel roll forming machine in India

A Hat Channel Roll Forming Machine is designed to produce hat channels, often used for framing in construction, drywall installation, and other structural applications. Hat channels get their name from their hat-like shape, featuring flanges on both sides, which makes them versatile for mounting and support structures. Below are common specifications and descriptions for this type of machine:

Machine Specifications

1. Material Thickness: 0.3 mm to 1.5 mm (varies based on model and requirements).
2. Material Types: Steel (galvanized, stainless, or pre-painted), aluminum, and other compatible metals.
3. Production Speed: Typically between 10-20 meters per minute, depending on the material and profile requirements.
4. Rollers and Stations:
   • Roll Stations: Usually between 12 to 18 stations, varying by design.
   • Roller Material: High-grade steel (such as GCr15 or CR12 with heat treatment) for durability.
5. Drive System: Chain or gearbox driven, providing smooth power transmission.
6. Cutting System: Hydraulic or servo motor-driven cutting system, offering precise cuts to the required length.
7. Control System: PLC-based control with HMI (touchscreen interface) for easy operation and customization.
8. Power Supply: Customizable depending on regional requirements (e.g., 220V/380V/415V).
9. Tolerance: ±0.5 mm to ±1 mm, ensuring accuracy in profile dimensions.

Machine Description

The hat channel roll forming machine is engineered to create consistently shaped channels that conform to construction standards. With advanced roller setups, the machine gradually bends the metal into the required hat profile with flanges on each side. The hydraulic cutting system ensures accurate cutting at the required lengths, while the PLC control allows operators to set different parameters like profile length and quantity for seamless operation. This automation reduces manual input, boosting productivity and precision.

Additional Features

• Quick Change Tooling: Allows for efficient profile changeovers.
• Automatic Uncoiler: Holds and feeds the material coil into the machine automatically.
• Automatic Stacker: Collects and organizes finished hat channels for easy handling and packaging.
• Safety Guards: Protects operators with clear views of the forming process.

Hat channel roll forming machines are ideal for industries needing high-volume, precise profiles, ensuring that each hat channel is produced with consistent quality and durability.