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Heavy Gauge Steel Stud Roll Forming Machine – UAE Edition
Precision-Engineered for Strength, Speed, and Durability in UAE Construction
The Heavy Gauge Steel Stud Roll Forming Machine is a robust, high-performance solution built for manufacturing heavy-duty steel studs and tracks used in structural and industrial framing applications. Engineered for the demanding conditions of the UAE construction and industrial sectors, this machine offers superior forming accuracy, stability under load, and reliable production output.
Whether for high-rise building frameworks in Dubai, prefabricated structures in Sharjah, or industrial warehouse partitions in Abu Dhabi, this roll forming machine is a must-have for manufacturers who require strength, consistency, and speed in steel stud production.
All machines are new and custom-built, and can be delivered across the United Arab Emirates, including Abu Dhabi, Dubai, Sharjah, and other cities. Machines are manufactured to customer specifications to suit exact profile and production requirements.
This heavy gauge steel stud machine supports a wide range of industries:
Construction & Infrastructure
Used in load-bearing walls, mezzanine floors, and industrial partitioning.
Prefabricated Building Manufacturing
Critical for modular building structures requiring high-strength framing.
Warehousing & Industrial Storage
Steel frames for racking systems, walls, and equipment enclosures.
Power & Utility Structures
Studs and frames for HVAC, power substations, solar infrastructure, and more.
Machine Type: Heavy Gauge Steel Stud Roll Forming Machine
Applications: Production of structural studs and tracks from thick-gauge steel
Key Capabilities:
Supports high-yield structural materials
Fast profile changeover for different stud sizes
Continuous production with automatic cutting
Examples of Utilization:
Steel wall frames in multistory towers
Load-bearing framing for prefabricated housing units
Steel support structures in industrial facilities
Production Speed: Up to 15–30 m/min (adjustable based on material)
Material Thickness Range: 1.2 mm – 2.5 mm
Material Width Range: 100 mm – 500 mm (customizable)
Material Types: Galvanized Steel (GI), Cold Rolled Steel (CR), Mild Steel (MS)
Material Yield Strength: Up to 550 MPa (80 KSI)
Roller Material: GCr15 steel (high chrome alloy)
Roller Surface Treatment: Heat-treated and hard-chromed for wear resistance
Number of Forming Stations: 14–20 stations (depending on profile)
Roller Shaft Diameter: 60 mm – 80 mm
Shaft Material: High-strength 45# steel, precision-ground
Main Drive Type: Gearbox or chain drive (as per customer preference)
Power (UAE): 380V, 50Hz, 3-phase
Motor Power: 15–22 kW
Cutting Method: Hydraulic cut-to-length system
Blade Material: Cr12Mov, hardened
Control Type: PLC control with HMI touchscreen (brands like Siemens/Delta/Mitsubishi)
Operating Mode: Fully automatic with manual override
De-coiling System: Manual or hydraulic uncoiler (3–5 tons standard)
Punching/Notching System: Hydraulic station with custom die sets (optional)
Machine Frame: Welded steel structure with precision machining
Thickness of Frame Steel: 18–20 mm
Profile Shape: U, C, Sigma, or custom stud/track profiles
Profile Width and Depth: 40 mm to 150 mm (adjustable)
Length Tolerance: ±1 mm
Safety Features:
Full-length protective guards
Emergency stop button
Overload protection system
This machine processes 1.2 mm to 2.5 mm steel, typically Galvanized Steel with yield strength from 350–550 MPa (50–80 KSI). These gauges support structural load-bearing applications commonly used in:
High-rise wall framing
HVAC duct framing
Heavy-duty shelving structures
Prices Start From: USD $65,000
(Depending on configuration, level of automation, and tooling requirements)
What Affects Final Price:
Profile complexity and size range
Number of forming stations
Servo feeding or flying cut-off systems
Type of uncoiler and punching system
Brand of electrical components
Automation and remote diagnostic capabilities
Contact us for a tailored quote based on your custom profile drawing, speed needs, and steel grade.
Email: [email protected]
Profile customization: C, U, Z, Sigma, Box Studs
Integrated Punching Systems: Knockouts, slots, holes
Automatic Stacker or Output Table
Servo feeding + flying cut system
Remote PLC troubleshooting
Decoiler upgrades up to 10 tons
Embossing or stiffening ribs tooling
Built for Heavy Gauge Steel – Engineered to run thicker, high-yield steel without deflection or vibration.
High-Precision Roller Design – Precision-ground shafts and CNC-milled rollers deliver consistent profiles and reduce material scrap.
Fast Tooling Changeover – Ideal for producers handling multiple stud sizes, reducing downtime.
Custom-Built for UAE Power Specs – 380V/50Hz compliance and heat-resilient components for the Gulf region.
Durability + After-Sales Support – All machines come with a 1-year warranty and long-term service support.
All machines are brand-new, custom-built, and can be delivered across the United Arab Emirates, including:
Abu Dhabi
Dubai
Sharjah
Ajman, Ras Al Khaimah, Fujairah, and Al Ain
Q1: Can this machine make multiple stud sizes?
Yes. It can be configured for adjustable width/depth or designed with a fast-change cassette system.
Q2: How long does it take to manufacture and deliver the machine to the UAE?
Typical build time is 60–90 days, plus shipping and customs clearance (approx. 3–4 weeks).
Q3: What kind of power supply is needed in the UAE?
The machine runs on 380V / 50Hz / 3-phase, standard for industrial zones in the UAE.
Q4: Can the machine include a punching system for holes or cable knockouts?
Yes. A hydraulic punching or notching unit can be added based on your drawing requirements.
Q5: Is operator training included?
We provide remote training, video tutorials, and can arrange on-site training for an extra fee.
Q6: What is the standard material used for heavy gauge studs in the UAE?
Commonly used materials are Galvanized Steel (G550) in 1.5 mm – 2.0 mm thickness, up to 550 MPa yield strength.
To receive your custom quote, email us your:
Desired profile sketch or dimensions
Material gauge and yield strength
Production speed preference
Punching/notching requirements
Destination in the UAE
Let Machine Matcher help you build your heavy gauge framing production line tailored to your project and UAE industry standards.
