IBR Profile Roll Forming Machine – UAE Market Overview
Precision-Engineered Solutions for Roofing and Cladding Production in the UAE

Product Description

The IBR (Inverted Box Rib) Profile Roll Forming Machine is a robust, high-speed solution designed for manufacturing corrugated metal roofing and cladding panels with the widely used IBR profile. Built for precision, durability, and performance, this machine is ideal for the UAE’s booming construction and infrastructure sectors. It is engineered to accommodate various coil widths and thicknesses and built to withstand the harsh desert environment of the region.

With seamless integration of hydraulic cutting systems, advanced PLC controls, and high-strength roller components, this machine ensures clean, consistent panel output for industrial-scale operations. Each unit is custom-built to match your specific profile requirements and can be delivered across Abu Dhabi, Dubai, Sharjah, and other Emirates.

Industries Served

The IBR Profile Roll Forming Machine is widely used across:

• Construction & Building Industry
  Used for roofing and side cladding in commercial, industrial, and residential buildings.

• Prefabricated Building Sector
  Essential for producing quick-assembly steel structures such as warehouses, shelters, and modular buildings.

• Infrastructure Development
  Applied in the roofing of toll stations, airport hangars, railway stations, and logistics depots.

• Agricultural & Industrial Storage
  Used for large-scale farm buildings, workshops, and grain storage roofs.

Utilization Examples:

• Roofing sheets for villas and warehouses in Dubai

• Cladding panels for commercial buildings in Abu Dhabi

• Fast-install shelters for remote project sites in Sharjah

Machine Technical Specifications

• Machine Type: IBR Profile Roll Forming Machine

• Production Speed: 15–25 meters per minute

• Material Thickness Range: 0.3 – 0.8 mm

• Material Width Range: 914 mm – 1220 mm input coil

• Material Types: Galvanized Steel (GI), Galvalume, PPGI, Aluminum

• Material Yield Strength: Up to 550 MPa (80 KSI)

• Roller Material: High-grade GCr15 steel

• Roller Surface Treatment: Hard chrome coating for corrosion resistance

• Number of Forming Stations: 16–22 stations depending on profile complexity

• Roller Shaft Diameter: 70 mm

• Shaft Material: Solid 45# steel, precision ground and hardened

• Main Drive Type: Chain drive or gearbox drive (based on configuration)

• Power (UAE 3-phase): 380V / 50Hz / 3-Phase

• Motor Power: 7.5 – 11 kW depending on line speed and material

• Cutting Method: Hydraulic post-cutting system

• Blade Material: Cr12MoV with heat treatment

• Control Type: PLC control system (Siemens/Delta/Mitsubishi)

• Operating Mode: Fully automatic with HMI touch screen

• De-coiling System: Manual or hydraulic uncoiler (5T–10T capacity optional)

• Punching/Notching System (if included): Optional hydraulic punching unit

• Machine Frame: Welded steel frame, heavy-duty H-beam structure

• Thickness of Frame Steel: 16–20 mm

• Profile Shape: IBR trapezoidal panel

• Profile Width and Depth: 686 mm or 890 mm cover width; 30–35 mm depth

• Length Tolerance: ±1 mm

• Safety Features:

  • Full protective covers and safety guards

  • Emergency stop button

  • Overload protection system

Materials Used & Gauge Range

• Common Materials: Galvanized steel (GI), Galvalume, pre-painted galvanized steel (PPGI), Aluminum

• Typical Thickness Range: 0.4 mm – 0.6 mm

• KSI Strength: Commonly used coils are 40–80 KSI (280–550 MPa)

Customization Options

• Profile dimensions (width, rib height, pitch)

• Coil handling systems (manual, hydraulic, double-head uncoiler)

• Automatic stacker for finished panels

• Punching and embossing units

• Remote control or IoT-enabled PLC systems

• Customized color HMI interface

• Brand-name components (Siemens, Yaskawa, Delta)

Price Range

• Prices start from: $36,000 USD for basic configuration

Note: Pricing is determined based on optional extras, coil handling preferences, automation levels, and panel shape complexity. Contact us for a tailored quote based on your specific needs and drawings.

Why Choose Our IBR Roll Forming Machine in the UAE?

Highlights & Unique Selling Propositions (USPs):

• Tailored Design for UAE Projects
  Customizable to local profile specs and building codes common in Dubai, Abu Dhabi, and Sharjah.

• Desert-Proof Engineering
  Built with corrosion-resistant treatments and closed-loop hydraulic systems for UAE’s harsh climate.

• High Production Output
  Ideal for continuous panel production and rapid job site delivery.

• Global-Standard Components
  Siemens PLCs, Cr12MoV cutting blades, and heavy-duty frames ensure long-term reliability.

• One-Year Warranty & Support
  Includes maintenance support and access to spare parts to minimize downtime.

• Improved Output Efficiency
  Reduce waste, labor costs, and downtime with automated features and robust design.

Frequently Asked Questions (FAQs)

Q1: Can this machine make custom IBR profiles for my project in Dubai or Abu Dhabi?
A: Yes, the machine is fully customizable. Send your profile drawing to [email protected] for a tailored solution.

Q2: What material can I use with this roll forming machine?
A: Galvanized steel, Galvalume, PPGI, and aluminum within 0.3–0.8 mm thickness and up to 550 MPa yield strength.

Q3: How long does delivery take in the UAE?
A: Approximately 6–10 weeks from order confirmation, including testing and packaging. Delivery available across all Emirates.

Q4: Can the machine be operated by one person?
A: Yes, the machine is fully automatic and designed for user-friendly operation through an HMI touchscreen.

Q5: What support do I get after purchase?
A: One-year warranty, with spare parts, remote troubleshooting, and optional on-site installation and training support.

Delivery & Location

This machine is available for delivery throughout the UAE, including:

• Abu Dhabi

• Dubai

• Sharjah

• Ajman

• Ras Al Khaimah

• Fujairah

All machines are new, custom-built, and shipped directly from our manufacturing partner to your project site or factory floor.

Next Steps

If you have a profile drawing, specific project requirement, or would like a personalized quotation:

Email: [email protected]
We’ll review your requirements and provide a detailed quote tailored to your production goals and budget.

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