Ibr roll forming machine in Zimbabwe

An IBR Roll Forming Machine is a specialized equipment designed to produce IBR (Inverted Box Rib) roofing sheets, a popular roofing profile widely used in residential, commercial, and industrial applications. Known for its durability, excellent water-shedding capability, and aesthetic appeal, the IBR profile is especially popular in regions like Africa, Asia, and South America.

This roll forming machine transforms coiled steel into precisely cut IBR roofing sheets with consistent accuracy. Equipped with advanced systems for punching, cutting, and profiling, it ensures high productivity, low waste, and superior quality output.

Specifications of IBR Roll Forming Machine

1. Roller Materials:
   • Made of high-grade GCr15 steel, hardened and ground for precision and durability.
   • Chrome-coated to resist wear and ensure smooth profiling.
2. Profile Width:
   • Customizable based on client requirements, typically accommodating input coil widths of 925mm to 1225mm.
3. Material Thickness:
   • Supports steel, aluminum, or galvanized coils with thicknesses ranging from 0.3mm to 0.8mm.
4. Frame Construction:
   • Heavy-duty steel frame for stability and longevity.
   • Welded construction to minimize vibrations.
5. Drive System:
   • Chain-driven or gear-driven systems for efficient operation.
   • Equipped with an advanced hydraulic motor system for cutting.
6. Cutting System:
   • Hydraulic cutting with high-precision blades made of Cr12Mov steel.
   • Pre-cut and post-cut options available.
7. Punching System (Optional):
   • Integrated punching mechanism for ventilation or mounting holes.
8. Control System:
   • Fully automated PLC control system with a user-friendly interface.
   • Touchscreen for setting sheet lengths, quantities, and operational speeds.
9. Production Speed:
   • Standard speed: 10-15m/min.
   • High-speed option: 20-30m/min.
10. Power Requirements:
    • Main motor power: 5.5kW to 11kW, depending on production capacity.
    • Hydraulic station power: 4kW.
11. Safety Features:
    • Emergency stop buttons.
    • Protective guards around the rollers and cutting blades.
12. Output Profiles:
    • Standard IBR roofing sheets with rib heights between 30mm and 50mm.
    • Rib spacing as per customer specifications.
13. Optional Extras:
    • Automatic stacker.
    • Decoiler and recoiler systems.
    • Remote monitoring and diagnostics through a PLC system.
    • Coil loading car for efficient handling.

Applications

• Residential roofing.
• Industrial warehouses.
• Commercial buildings.
• Agricultural structures.

Setup and Installation

The machine is shipped pre-assembled and requires minimal on-site installation. Basic setup involves:

1. Placing the machine on a leveled surface.
2. Connecting to the appropriate power supply.
3. Loading the coil on the decoiler.
4. Programming the PLC control for sheet length and batch size.

Maintenance Requirements

• Regular lubrication of moving parts.
• Periodic inspection of rollers and cutting blades.
• Cleaning the machine after use to prevent material buildup.
• Calibration checks to ensure accuracy in profiling and cutting.

Question and Answer Section

Q1: What materials can be used with an IBR Roll Forming Machine?
A1: It supports galvanized steel, pre-painted steel, aluminum, and mild steel coils within a thickness range of 0.3mm to 0.8mm.

Q2: Can the machine produce custom IBR profiles?
A2: Yes, the machine can be customized to produce different rib heights, spacings, and sheet widths as per client requirements.

Q3: Is the machine suitable for high-volume production?
A3: Absolutely. With production speeds ranging from 10 to 30 meters per minute, it is ideal for large-scale roofing projects.

Q4: Does the machine support automation?
A4: Yes, it comes with a fully automated PLC control system for precise operations, reduced manual intervention, and higher efficiency.

Q5: How long does it take to install the machine?
A5: Installation typically takes 2-3 days, depending on site readiness and the complexity of optional extras.

Q6: What safety features are included?
A6: The machine includes emergency stop buttons, protective guards, and safety alarms to ensure operator safety.

Q7: What is the typical lifespan of an IBR Roll Forming Machine?
A7: With proper maintenance, the machine can operate efficiently for over 10 years.

Q8: Can IBR Roll Forming Machines handle painted coils without damaging the finish?
A8: Yes, the chrome-coated rollers and precision profiling ensure the surface finish remains intact during production.

Q9: Are there different power supply options?
A9: The machine can be configured for different voltage and frequency requirements, such as 380V/50Hz or 220V/60Hz, based on the buyer's region.

Q10: Can I upgrade the machine later with extras like a stacker or remote PLC system?
A10: Yes, the machine design allows for modular upgrades, ensuring flexibility as your production needs grow.