Keel roll forming machine Philippines

A keel roll forming machine transforms steel coils into precisely formed profiles through a series of rollers. The machine's automation ensures high-speed production while maintaining consistent quality. The profiles produced are typically used in non-load-bearing walls, ceilings, and partitions.

Key Features:

• High Precision: Ensures accuracy in dimensions for perfect fitting.
• Durable Design: Built with heavy-duty materials for long-lasting performance.
• Customizable Profiles: Can produce various sizes and designs based on requirements.
• User-Friendly Interface: Equipped with an advanced PLC control system for easy operation.
• Energy Efficiency: Optimized power usage for cost savings.

Machine Specifications

Profile Description

The keel roll forming machine produces profiles with the following characteristics:

• Materials: Galvanized steel or stainless steel to prevent corrosion.
• Sizes: Common sizes include C-studs (50mm, 75mm, 100mm) and U-tracks.
• Thickness: Ranges from 0.3mm to 1.2mm, depending on structural needs.
• Applications: Widely used in drywall partition systems, suspended ceilings, and lightweight structural framing.

Setup and Installation

1. Preparation: Place the machine in a leveled position and ensure proper alignment.
2. Material Loading: Mount the steel coil onto the decoiler.
3. Profile Adjustment: Set the desired profile dimensions through the PLC interface.
4. Trial Run: Conduct a test run to ensure accuracy and performance.
5. Production Start: Begin mass production with continuous monitoring.

Maintenance Requirements

• Daily Checks: Inspect rollers, guides, and cutting blades for wear and tear.
• Lubrication: Regularly lubricate moving parts to ensure smooth operation.
• Electrical Components: Check wiring and PLC connections for any faults.
• Cleaning: Keep the machine clean to avoid material buildup and corrosion.
• Periodic Overhaul: Conduct a thorough inspection every 6–12 months.

Question and Answer Section

Q1: What profiles can the keel roll forming machine produce?
A: The machine can produce C-studs, U-tracks, Omega profiles, and customized shapes, catering to drywall, ceiling, and partition systems.

Q2: What material thickness is supported by this machine?
A: The machine typically processes material thickness ranging from 0.3mm to 1.2mm.

Q3: Can the machine handle different power supplies?
A: Yes, the machine’s power supply can be customized to suit regional standards, such as 220V, 380V, or 415V.

Q4: Is it possible to customize profile sizes?
A: Absolutely. The machine can be configured to produce a variety of profile sizes as per the user’s requirements.

Q5: How fast can the machine produce profiles?
A: Production speed ranges from 20m/min to 40m/min, depending on the material and profile complexity.

Q6: What optional extras can be added to the machine?
A: Options like stackers, remote PLC control systems, embossing units, and decoilers can enhance functionality.

Q7: What is the typical lead time for delivery?
A: Delivery time depends on customization but usually ranges between 30–60 days.

Q8: How is the machine shipped?
A: The machine is disassembled and securely packed in containers for sea or land transport.