Light gauge roll forming machine Algeria

A Light Gauge Roll Forming Machine is designed to produce light gauge metal profiles, widely used in various industries such as construction, manufacturing, and infrastructure. These machines excel in creating precise and uniform profiles with reduced material thickness, making them suitable for applications requiring lightweight but strong metal components.

Specifications of Light Gauge Roll Forming Machine

Machine Specifications

• Roller Materials: High-grade chromium steel, heat-treated for durability.
• Number of Roller Stations: 10–20 (depending on profile complexity).
• Frame Size: Heavy-duty steel frame, 16–20mm thickness for stability.
• Drive System: Gearbox-driven or chain-driven options available.
• Motors: Servo motors for precision control.
• Cutting System: Hydraulic cutting with carbide-tipped blades for clean and accurate cuts.
• Control System: PLC (Programmable Logic Controller) with a touchscreen interface.
• Speed: Up to 30m/min (variable based on material thickness and profile complexity).
• Material Feeding: Manual or automatic feeding system for continuous operation.
• Material Thickness Range: 0.3mm – 1.5mm.
• Material Types: Galvanized steel, aluminum, stainless steel, and copper.
• Power Supply: Customizable (220V/380V, 50Hz/60Hz) based on local requirements in Algeria.
• Safety Features: Emergency stop buttons, safety guards, and enclosures.

Optional Features

• Punching and Notching: Integrated hydraulic or servo-driven punching systems.
• Uncoiler: Manual or automatic uncoilers for efficient material handling.
• Stackers: Automated stackers for organized profile collection.
• Remote PLC System: For remote monitoring and diagnostics.
• Leveling System: To ensure the flatness of materials before forming.
• Custom Tooling: Designed for specific profiles required in Algeria.

Profile Description

• Profiles Produced: C-channels, U-profiles, Z-profiles, L-angles, furring channels, and other custom profiles.
• Material Gauge: Typically between 0.3mm to 1.5mm.
• Dimensions: Customizable as per Algerian market standards.
• Applications: Construction (roofing and cladding), HVAC systems, light steel framing, and shelving.

Applications in Algeria

1. Construction Industry: Used in light steel frame buildings and partition walls.
2. Infrastructure Development: Ideal for cable trays and structural supports.
3. Renewable Energy: Manufacturing components for solar panel mounting systems.
4. Agricultural Projects: Lightweight structures for greenhouses and storage units.

Setup and Installation

1. Foundation Requirements: Concrete flooring with load-bearing capacity.
2. Installation Process:
   • Machine placement and alignment.
   • Electrical connections according to Algerian standards.
   • Calibration of rollers and cutting tools.
3. Training: Onsite training for operators on profile adjustments and maintenance.

Maintenance Requirements

• Regular lubrication of rollers and moving parts.
• Periodic cleaning of hydraulic systems.
• Inspection of electrical components and PLC system.
• Replacement of worn-out cutting blades and tooling.

Question and Answer Section

Q1: What profiles can the Light Gauge Roll Forming Machine produce for the Algerian market?

A1: The machine can produce profiles such as C-channels, U-profiles, Z-profiles, and furring channels, which are highly demanded in Algeria’s construction and infrastructure sectors.

Q2: Is the machine compatible with Algeria’s power supply?

A2: Yes, the machine can be customized for Algeria’s standard power supply of 220V/380V, 50Hz.

Q3: What materials are suitable for this machine?

A3: It works well with galvanized steel, stainless steel, aluminum, and copper, making it versatile for various applications in Algeria.

Q4: Can this machine handle custom profiles?

A4: Yes, custom tooling options are available to cater to specific profile requirements.

Q5: What is the delivery time for this machine to Algeria?

A5: Delivery typically takes 8–12 weeks, depending on customization requirements and shipping logistics.

Q6: What are the maintenance costs?

A6: Maintenance costs are minimal, involving regular lubrication, cleaning, and occasional replacement of parts like blades and rollers.

Q7: Is operator training included with the purchase?

A7: Yes, comprehensive training is provided to ensure smooth operation and maintenance.

Q8: Can the machine be used for exporting profiles from Algeria?

A8: Absolutely! Profiles produced can meet international quality standards, making them export-ready.