Metal roof roll forming machine Russia

A metal roof roll forming machine is a specialized piece of equipment designed to produce high-quality metal roofing panels in various shapes and sizes. These machines are widely used in construction, infrastructure, and industrial projects, providing cost-effective and durable roofing solutions. The process involves feeding metal coils through a series of rollers, which gradually shape the metal into the desired profile.

Metal roof roll forming machines are known for their precision, efficiency, and ability to produce consistent profiles with minimal waste. They are customizable to meet specific profile requirements, making them an essential tool for manufacturers in the roofing and cladding industry.

Specifications

1. Roller Materials:
   • High-grade steel or chromium-plated steel rollers.
   • Hardened to withstand wear and ensure durability.
2. Frame Size:
   • Rigid frame structure ranging from 20mm to 30mm thickness for stability during high-speed operations.
3. Motors:
   • Main Motor: 7.5 kW to 15 kW, depending on the machine size and capacity.
   • Hydraulic Motor: 3 kW to 5.5 kW for cutting and punching operations.
4. Cutting System:
   • Hydraulic cutting with high-precision blades.
   • Material: Cr12 steel or equivalent, heat-treated for longevity.
5. PLC Control System:
   • Brand: Mitsubishi, Siemens, or Delta.
   • User-friendly interface with touch screen for controlling speed, length, and profile design.
6. Machine Speed:
   • Standard: 10-15 meters per minute.
   • High-speed models: Up to 30 meters per minute.
7. Safety Features:
   • Protective enclosures and emergency stop buttons.
   • Sensors to detect malfunctions and halt operations automatically.
8. Profile Specifications:
   • Material Compatibility: Galvanized steel, aluminum, pre-painted steel, and stainless steel.
   • Thickness: 0.3mm to 1.2mm.
   • Width: Customizable based on profile, usually ranging from 100mm to 1200mm.
9. Optional Add-ons:
   • Automated stacking systems.
   • Decoilers (manual or hydraulic).
   • Coil handling systems.
   • Remote PLC monitoring.

Question and Answer Section

Q1. What types of profiles can a metal roof roll forming machine produce? A metal roof roll forming machine can produce various profiles such as corrugated sheets, trapezoidal panels, standing seam panels, and custom designs tailored to specific applications.

Q2. What is the average lead time for manufacturing a metal roof roll forming machine? The production lead time typically ranges from 45 to 60 days, depending on the complexity and customization requirements.

Q3. Can the machine be customized for different materials? Yes, the machine can be configured to handle different materials such as galvanized steel, aluminum, and stainless steel. Adjustments in roller design and motor capacity ensure compatibility with diverse materials.

Q4. What maintenance is required for a metal roof roll forming machine? Regular maintenance includes:

• Lubricating moving parts and bearings.
• Checking and tightening bolts.
• Inspecting rollers for wear and tear.
• Cleaning hydraulic oil filters and replacing oil periodically.

Q5. How accurate is the cutting system? The hydraulic cutting system offers a precision of ±1mm, ensuring consistent lengths and minimal material wastage.

Q6. What is the cost range for a metal roof roll forming machine? The price varies based on the configuration, speed, and optional extras. Basic models range from $25,000 to $50,000, while advanced models with high-speed capabilities and automation features can cost $60,000 to $100,000.

Q7. What industries benefit most from using this machine? Industries such as construction, infrastructure, prefabricated building manufacturers, and roofing contractors heavily rely on these machines.

Q8. Can I get after-sales support for installation and training? Most manufacturers provide on-site installation, training, and technical support to ensure smooth operation and maintenance.

Q9. How does the machine handle different power supply requirements? The machine can be configured for various power supplies, such as 220V/50Hz, 380V/50Hz, or other customized requirements.

Q10. What safety measures should operators follow? Operators should:

• Wear protective gear.
• Follow the machine manual.
• Use the emergency stop button in case of issues.
• Conduct regular safety checks before starting operations.