Metal roofing roll forming machine UK

Metal roofing roll forming machines are specialized equipment designed to manufacture metal roofing panels with precision and efficiency. These machines are essential for industries in the UK, where metal roofing is a popular choice for residential, commercial, and industrial applications due to its durability, weather resistance, and aesthetic appeal.

Metal Roofing Roll Forming Machine Description

A metal roofing roll forming machine is engineered to convert metal coils into customized roofing panels through a series of rollers. The machine produces panels in various profiles such as standing seam, corrugated, and trapezoidal designs. The automation and advanced technology integrated into these machines ensure consistent quality, high-speed production, and minimal material waste.

Specifications of Metal Roofing Roll Forming Machines

1. Machine Structure

• Frame Material: High-strength steel with a robust design to minimize vibration.
• Dimensions: Varies based on model and profiles; typical sizes range from 5 to 15 meters in length.
• Weight: Between 5,000 and 15,000 kilograms.

2. Roller System

• Roller Material: High-grade 45# steel or GCr15 with heat treatment and chrome coating.
• Number of Rollers: 15 to 25 stations, depending on the profile complexity.
• Roller Diameter: Typically between 70-100mm.

3. Profile Customization

• Profiles Produced: Standing seam, corrugated panels, trapezoidal sheets, and more.
• Material Thickness: 0.3mm to 1.2mm.
• Material Width: Up to 1250mm.

4. Power and Motor

• Main Motor Power: 5.5KW to 11KW.
• Hydraulic Station Power: 4KW to 7.5KW.
• Power Supply: 220V/50Hz or 380V/50Hz, suitable for UK standards.

5. Control System

• PLC Control: Automated control system with touchscreen interface.
• Brand: Siemens, Mitsubishi, or Delta, for reliability.
• Operation Mode: Automatic with manual override option.

6. Production Specifications

• Speed: 10 to 25 meters per minute, adjustable.
• Cutting System: Hydraulic cutting with high-precision molds.
• Accuracy: ±0.5mm.

7. Additional Features

• Safety Guards: Protective covers for moving parts.
• Noise Level: Below 85 dB.
• Optional Add-ons: Decoilers, stackers, and embossing units.

Benefits of Metal Roofing Roll Forming Machines

1. High Efficiency: Produces large quantities of roofing panels in a short time.
2. Cost-Effective: Reduces labor costs and material waste.
3. Customization: Enables the production of various profiles to meet market demands.
4. Durability: Built to withstand rigorous industrial use.
5. Eco-Friendly: Minimal waste and supports sustainable production processes.

Common Questions and Answers

Q1: What materials can be used with a metal roofing roll forming machine?

A: These machines typically work with galvanized steel, pre-painted steel, aluminum, and zinc sheets, all of which are commonly used in the UK market.

Q2: What is the production capacity of a standard machine?

A: A standard machine can produce 10 to 25 meters of roofing panels per minute, depending on the material and profile.

Q3: Are the machines compatible with UK power supply standards?

A: Yes, most machines can be configured for 220V/50Hz or 380V/50Hz, which are standard in the UK.

Q4: Can the machine produce multiple profiles?

A: Some advanced models are designed to switch between profiles with minor adjustments, though single-profile machines are more common for high-volume production.

Q5: What maintenance is required for these machines?

A: Regular maintenance includes:

• Lubricating rollers and moving parts.
• Checking the alignment of rollers and the cutting system.
• Inspecting electrical components and PLC systems for wear.

Q6: How long does installation take?

A: Installation typically takes 1 to 2 days, depending on the complexity of the machine and site conditions.

Q7: Are these machines suitable for small businesses in the UK?

A: Yes, smaller models are available for businesses with limited space or lower production requirements.