Metal stud and track roll forming machine Mexico

A metal stud and track roll forming machine is designed to produce high-quality steel studs and tracks used in construction frameworks, specifically for drywall partitions and ceiling systems. These machines are ideal for manufacturing lightweight steel framing components, ensuring precision and durability for the Mexican construction industry.

The machine is highly automated, allowing for efficient and consistent production. It uses advanced PLC systems to streamline the manufacturing process, making it suitable for both small-scale and large-scale production needs in Mexico.

Specifications

1. Roller Materials:
   • High-quality GCr15 steel with hard chrome plating for durability and corrosion resistance.
2. Frame Size:
   • Rigid steel frame structure to reduce vibrations and ensure stability during operations.
3. Motors:
   • Servo motor for accurate feeding and punching.
   • Main motor power: 7.5 kW to 15 kW, depending on production requirements.
4. Hydraulic Cutting System:
   • Hydraulic cutting with a precision blade ensures clean and burr-free cuts.
5. Production Speed:
   • Up to 30 meters per minute, depending on profile complexity.
6. Material Thickness:
   • Suitable for processing galvanized or cold-rolled steel between 0.3 mm to 1.2 mm.
7. Profile Sizes:
   • Stud widths: 35mm to 150mm
   • Track widths: 40mm to 155mm
8. Control System:
   • PLC control with a user-friendly touchscreen interface, available in English and Spanish.
9. Power Supply:
   • Compatible with Mexico’s standard industrial power supply (380V, 50Hz/60Hz, three-phase).
10. Safety Features:
    • Emergency stop buttons, safety guards, and enclosures to meet international safety standards.
11. Optional Add-Ons:
    • Stacker systems for automated collection.
    • Remote PLC system for diagnostics and remote operation.
    • Coil car tippers and hydraulic uncoilers for enhanced productivity.

Benefits of the Machine in Mexico

• Cost-Effective: Reduces reliance on imported studs and tracks, allowing local manufacturers to cater to Mexico’s growing construction needs.
• Precision: Ensures uniform dimensions, crucial for drywall and partition installations.
• Energy Efficiency: Optimized to reduce energy consumption, making it environmentally friendly.
• Customization: Flexible design allows customization to meet the specific needs of Mexican construction standards.

Question and Answer Section

Q1: What materials can the machine process?
A1: The machine is designed to process galvanized steel, cold-rolled steel, and other lightweight steel materials commonly used in construction.

Q2: What is the lead time for setting up the machine in Mexico?
A2: The setup process typically takes 1–2 weeks, depending on the level of customization and the manufacturer’s delivery schedule.

Q3: Is training provided with the machine?
A3: Yes, most suppliers offer training for operators to ensure efficient use. The training includes machine operation, maintenance, and troubleshooting.

Q4: Can the machine produce both studs and tracks simultaneously?
A4: Some advanced models can switch profiles quickly but do not produce both simultaneously. Separate runs for each profile ensure high precision.

Q5: What is the warranty period?
A5: The standard warranty is typically 1 year, covering manufacturing defects. Extended warranties may be available for an additional cost.

Q6: How does the machine handle variations in power supply in Mexico?
A6: The machine is designed to operate within a wide range of voltage fluctuations (380V ± 10%). Voltage stabilizers are recommended for areas with inconsistent power supply.

Q7: What is the approximate cost of the machine?
A7: The price range for a standard metal stud and track roll forming machine varies between $50,000 to $120,000 USD, depending on the configuration and optional add-ons.

Q8: What maintenance is required for the machine?
A8: Regular lubrication of rollers and chains, cleaning of cutting blades, and periodic inspection of electrical systems ensure smooth operation and longevity.

Q9: Is the machine suitable for exporting finished products from Mexico?
A9: Yes, the machine produces profiles that meet international quality standards, making the products export-ready.

Q10: How does this machine contribute to Mexico’s construction industry?
A10: By producing high-quality studs and tracks locally, the machine supports faster project completion, reduces construction costs, and promotes local manufacturing.