A Metal Stud and Track Roll Forming Machine is a specialized piece of equipment used to produce metal stud and track profiles, which are essential components in light steel framing systems. These machines are widely used in the construction industry for creating interior walls and partitions. The precision and efficiency of these machines ensure the production of high-quality metal profiles with consistent dimensions.

The machine processes galvanized or steel coils to form stud and track profiles with various shapes and sizes based on the design and structural requirements. With advanced automation and control systems, these machines ensure smooth operation, high-speed production, and minimal material wastage.

Specifications

General Specifications

• Material Type: Galvanized steel, mild steel, or stainless steel
• Material Thickness: 0.4 mm – 1.5 mm
• Material Width: Varies based on profile size, typically 50–150 mm

Machine Components

1. Decoiler
   • Capacity: 5 tons (standard), optional upgrades available
   • Type: Manual or hydraulic decoiler
2. Feeding System
   • Automatic feeding guides to ensure precision
   • Adjustable for various coil widths
3. Roller Material
   • Material: High-grade GCr15 steel, heat-treated for durability
   • Number of Rollers: 12–20 stations depending on the profile
4. Hydraulic Cutting System
   • Cutting Blade Material: Cr12MOV steel, quenched and tempered
   • Cutting Tolerance: ±0.5 mm
5. Motor and Drive
   • Motor Power: 7.5 kW to 15 kW
   • Drive Type: Chain or gear-driven systems
   • Speed: 30–50 m/min (adjustable)
6. PLC Control System
   • Brand: Siemens, Delta, or Mitsubishi
   • Features: Touchscreen interface, easy programming, and fault diagnostics
7. Frame Structure
   • Material: Heavy-duty steel frame
   • Coating: Powder-coated for corrosion resistance
8. Punching System (optional)
   • Hydraulic or mechanical punching stations for service holes or custom features
9. Output Table
   • Length: 3–6 meters
   • Type: Manual or automatic stacker

Key Features

• High Efficiency: Continuous operation with minimal downtime.
• Precision: Produces consistent and dimensionally accurate profiles.
• Durability: Robust construction ensures long-term performance.
• Customization: Configurable for different sizes and designs of studs and tracks.
• Ease of Use: PLC system simplifies machine operation and maintenance.
• Low Waste: Optimized material usage reduces waste.

Applications

• Light steel framing systems for interior walls and ceilings
• Partition walls in residential and commercial buildings
• Support structures for drywall systems
• Modular construction

Question and Answer Section

Q1. What is the main material used in a Metal Stud and Track Roll Forming Machine?

The machine typically uses galvanized steel, mild steel, or stainless steel. The material thickness ranges from 0.4 mm to 1.5 mm.

Q2. Can the machine produce profiles of different sizes?

Yes, the machine can be customized to produce stud and track profiles of various sizes. The adjustable feeding guides and roller stations allow for flexibility.

Q3. How does the machine ensure precision?

The machine is equipped with a PLC control system and high-quality rollers made from GCr15 steel. These features ensure consistent and accurate production with minimal deviation.

Q4. What additional features can be added to the machine?

Optional extras include punching stations for service holes, hydraulic decoilers, automatic stackers, and remote PLC control systems.

Q5. What is the production speed of the machine?

The production speed typically ranges from 30 to 50 meters per minute, depending on the machine configuration and material.

Q6. What maintenance is required for the machine?

Regular maintenance includes lubricating the moving parts, inspecting and cleaning rollers, checking hydraulic systems, and ensuring the PLC system is functioning correctly.

Q7. Can this machine handle custom designs?

Yes, the machine can be configured to produce custom profiles with specific dimensions, shapes, or punched holes, based on the customer's requirements.