Metal Stud and Track Roll Forming Machine – United Arab Emirates

Condition
New
Listing ID
85340

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Metal Stud and Track Roll Forming Machine – Available from Machine Matcher | Location: United Arab Emirates

Machine Matcher proudly offers high-performance Metal Stud and Track Roll Forming Machines built for reliability, flexibility, and precision. Engineered for commercial, industrial, and residential construction sectors in the UAE, these machines are custom-built to customer profile specifications and are available for delivery across Abu Dhabi, Dubai, Sharjah, and all Emirates.

These roll forming systems are ideal for the efficient production of metal studs and tracks used in drywall framing, partition systems, and interior finishing frameworks. With robust construction and a highly automated control system, this machine ensures consistent quality and dimensional accuracy, even at high production speeds.

Key Highlights & Advantages

  • Custom Profile Design: Built precisely to your profile drawing and size requirements.

  • High Efficiency: Designed for continuous, high-speed production with minimal downtime.

  • Cost Savings: Reduced labor costs and material waste due to precision forming and integrated punching.

  • Durable Components: Industrial-grade rollers and shafts ensure long service life and stable operation.

  • Remote & On-site Support: Installation and operational assistance available globally via video guidance or on-site service.

Industries Served

The Metal Stud and Track Roll Forming Machine from Machine Matcher supports a wide range of applications, primarily within:

  • Construction Industry: Metal framing for walls, ceilings, and partitions in residential and commercial buildings.

  • Interior Fit-Out Companies: Production of framing systems for drywall and suspended ceilings.

  • Prefab & Modular Construction: Manufacturing of structural and non-structural framing components.

  • Steel Service Centers: Mass production of standard stud and track profiles for resale and distribution.

Usage Examples:

  • Builders in Dubai use this machine to fabricate lightweight framing systems for skyscrapers and interior fit-outs.

  • Contractors in Abu Dhabi rely on this system for partition framing in large infrastructure projects.

  • Manufacturers in Sharjah integrate the machine in factory setups to produce framing profiles for prefabricated wall systems.

Machine Technical Specifications

  • Machine Type: Metal Stud and Track Roll Forming Machine

  • Production Speed: 10–30 meters/minute (adjustable based on material and punching configuration)

  • Material Thickness Range: 0.4 – 1.2 mm

  • Material Width Range: 100 – 300 mm

  • Material Types: Galvanized Steel (GI), Mild Steel (MS), Aluminum (optional)

  • Material Yield Strength: Up to 550 MPa (80 KSI)

  • Roller Material: High-grade GCr15 Steel (heat-treated and hardened)

  • Roller Surface Treatment: Hard Chrome Plating for corrosion resistance and durability

  • Number of Forming Stations: 12–18 stations (depending on profile complexity)

  • Roller Shaft Diameter: 60 mm

  • Shaft Material: 45# Steel (quenched and tempered)

  • Main Drive Type: Chain or Gear Drive

  • Power (UAE compatible): 380V / 3 Phase / 50Hz

  • Motor Power: 5.5 – 7.5 kW

  • Cutting Method: Hydraulic Cutting (non-stop cutting optional)

  • Blade Material: Cr12Mov (heat-treated for extended lifespan)

  • Control Type: PLC Control System (Touchscreen HMI)

  • Operating Mode: Fully automatic with manual override

  • De-coiling System: Manual or Hydraulic Uncoiler (3–5 tons capacity)

  • Punching/Notching System (if included): Hydraulic, programmable for door/window holes or service cutouts

  • Machine Frame: Welded steel frame with precision machined base

  • Thickness of Frame Steel: 18 – 20 mm

  • Profile Shape: C and U profiles for studs and tracks
    Q: Can the machine be customized for our profile?
    A: Yes, every machine from Machine Matcher is customized according to your unique profile drawings.

  • Profile Width and Depth: Typically 40–150 mm width, 30–50 mm depth (customizable)

  • Length Tolerance: ±1.0 mm

  • Safety Features:

    • Protective Covers/Guards around all moving parts

    • Emergency Stop Button

    • Overload Protection System

Customization Options

Machine Matcher provides extensive customization services:

  • Custom punching patterns (service holes, electrical cutouts)

  • Adjustable width/depth dies

  • Logo embossing rollers

  • Fully automatic stacking and packing systems

  • Servo feeder integration for enhanced accuracy

If you have profile drawings or technical details, send them to [email protected] for a precise quotation.

Installation, Support & Warranty

  • Remote installation support available via video guidance

  • On-site support in UAE available on request

  • All machines include a 1-year warranty from dispatch

  • Comprehensive maintenance and repair support provided

Lead Time and Delivery

  • Manufacturing Lead Time: 30 to 60 days

  • Shipping Time: Varies based on destination within UAE, with door-to-site delivery options in Dubai, Abu Dhabi, Sharjah, and other Emirates

Pricing and Cost Factors

  • Prices Start From: USD $45,000  (based on base configuration)

  • Final Price Depends On:

    • Profile complexity and design

    • Motor size and power upgrades

    • Additional options (e.g., punching, auto-stacking)

    • Control system type (standard or advanced PLC)

    • Decoiler and hydraulic pack options

For the most accurate pricing, contact Machine Matcher with your specifications and drawings.

Frequently Asked Questions

Q: What type of material is typically used with this machine?
A: Galvanized steel (GI) is most common, in gauges ranging from 0.4 mm to 1.2 mm, with a tensile strength of up to 550 MPa (approx. 80 KSI).

Q: Can the machine handle multiple stud sizes?
A: Yes, the machine can be designed with adjustable tooling to handle multiple sizes.

Q: Do you offer machines for both studs and tracks in one unit?
A: Yes, combination machines can be customized to produce both profiles using interchangeable tooling.

Q: Is training included?
A: Basic training is available remotely; full on-site training can be provided in the UAE on request.

Q: How long does it take to receive the machine after ordering?
A: Manufacturing takes 30–60 days; shipping time varies depending on location in the UAE.

Location & Availability

This machine is available exclusively from Machine Matcher and can be delivered across the United Arab Emirates, including Dubai, Abu Dhabi, Sharjah, Ajman, Ras Al Khaimah, and more.

For custom quotes and consultation, please email your profile drawings and requirements to:
📧 [email protected]