Noise barrier roll forming machine in Singapore

Noise barrier roll forming machines are specialized equipment designed to produce noise barrier panels or soundproof walls commonly used alongside highways, industrial facilities, and construction sites. These panels help reduce sound transmission, providing a quieter environment in areas close to noise sources. The machine efficiently forms metal sheets into specific profiles required for noise barriers, optimizing durability and acoustic insulation.

Machine Description

A noise barrier roll forming machine consists of multiple stations, each performing incremental forming tasks to create the desired profile. The machine’s robust construction ensures stability during operation, and the high-quality rollers minimize wear and tear, extending the machine’s life. This roll forming machine typically features hydraulic systems for cutting and punching, allowing customized apertures for better sound absorption. Noise barrier panels are made with materials like galvanized steel, aluminum, or sometimes composite materials, ensuring both sound insulation and resistance to harsh environmental conditions.

Machine Specifications

• Roller Material: High-grade steel, often with chrome coating for durability and precision.
• Frame Size: Heavy-duty, welded frame designed to handle the weight and length of noise barrier panels.
• Motors: Powerful electric motors (3-phase, variable-speed options available) to ensure consistent forming speed.
• Punching and Notching: Hydraulic punching units to create perforations or notches for improved acoustic performance.
• Hydraulic Cutting System: Precise hydraulic cutters that create clean cuts at the panel ends.
• PLC System: Advanced PLC system with touchscreen control for easy adjustments of dimensions and profiles.
• Machine Speed: 10–15 meters per minute, depending on the thickness and material of the sheet.
• Safety Features: Safety guards and enclosures around moving parts, emergency stop buttons, and automated shutdown for fault detection.
• Material Gauge: Typically capable of handling material thickness from 1.0 to 3.0 mm.
• Max Panel Width: 800–1200 mm, depending on the model and customization.

Profile Description

The noise barrier profiles created by this machine typically have a perforated design that allows sound absorption. Common materials include galvanized steel, aluminum, or composite metals, providing both strength and sound-dampening qualities. Noise barrier profiles are highly resistant to environmental factors, ensuring durability even in harsh outdoor conditions.

Optional Extras

• Automatic Stacker: Automatically stacks finished panels for efficient loading and storage.
• Remote PLC System: Allows operators to monitor and adjust the machine remotely.
• Coil Car Tippers: For smooth material handling during production.
• Leveling Systems: Ensures material flatness before entering the roll forming stations, enhancing profile accuracy.
• Uncoilers and Recoilers: Aid in loading and unloading coils for continuous operation.

Setup and Installation Process

Setting up a noise barrier roll forming machine requires careful positioning and leveling to ensure stable operation. The installation team typically ensures the alignment of all rollers and adjusts the hydraulic and electrical systems. After installation, operators receive training on using the PLC controls, troubleshooting, and maintenance routines.

Maintenance Requirements

Routine maintenance includes checking the hydraulic systems, lubricating moving parts, and inspecting rollers for wear. Scheduled maintenance should include detailed inspections of the punching and cutting units, safety guards, and PLC system. Keeping the machine clean and well-lubricated helps prevent wear and prolongs its lifespan.

Questions and Answers

Q: What materials are suitable for noise barrier panels produced by this machine?
A: The noise barrier roll forming machine is compatible with materials like galvanized steel, aluminum, and sometimes composite materials. These metals provide durability and are resistant to outdoor environmental factors.

Q: How does the machine handle perforations for sound absorption?
A: The machine includes a hydraulic punching unit that allows customized perforations on the panels. These perforations help in absorbing sound waves, making the panels effective noise barriers.

Q: What is the speed of the noise barrier roll forming machine?
A: The speed typically ranges from 10 to 15 meters per minute, depending on the material thickness and specific requirements.

Q: Is it possible to adjust the profile dimensions?
A: Yes, the machine is equipped with a PLC system that allows easy adjustments to dimensions and other profile specifications.

Q: How frequently does the machine need maintenance?
A: Routine maintenance, including lubrication and inspection, is recommended monthly, while detailed maintenance, such as checking the hydraulic system and rollers, should be done quarterly.

Q: Can the machine produce different types of noise barrier profiles?
A: Yes, it can be customized to produce a range of profiles, as long as the modifications fit within the machine's specifications.

Q: Are safety features included in this machine?
A: Yes, the machine has safety guards, emergency stop buttons, and an automated shutdown feature for fault detection, ensuring safe operation.

This machine provides a robust and efficient solution for producing high-quality noise barrier panels, essential for managing noise pollution in urban and industrial environments.