Pallet racking roll forming machine in India

A pallet racking roll forming machine is designed to manufacture the frames, beams, and other structural components used in pallet rack storage systems. Here’s an overview of its specifications and description:

Specifications

1. Material Type:
   • Steel (typically cold-rolled, galvanized, or stainless steel)
2. Material Thickness:
   • Usually between 1.5 mm to 4 mm, depending on the rack load-bearing requirements.
3. Material Width:
   • Varies based on design, typically between 100 mm to 600 mm.
4. Forming Speed:
   • 10-20 meters per minute (adjustable)
5. Production Capacity:
   • 8-12 tons per day, based on material thickness, design complexity, and machine configuration.
6. Roller Stations:
   • Typically 14-24 forming stations for accurate shaping and consistency.
7. Power Supply:
   • 380V, 50 Hz, 3 Phase (customizable to match local standards)
8. Hydraulic Cutting System:
   • Automated cutting system for precise length cutting with minimal material waste.
9. Control System:
   • PLC control for automation and easy operation; often includes a touch screen interface for adjusting parameters.
10. Drive Motor:
    • 15-30 kW depending on production requirements.
11. Rollers Material:
    • High-grade steel, heat-treated for durability.

Description

The pallet racking roll forming machine is a fully automated system designed for high-precision production of pallet racking components. It processes steel coils and forms them into the desired rack profiles through a series of rollers. The machine includes a decoiler, leveling device, roll forming system, hydraulic cutting system, and an output table.

Key Features:

• Automated Operation: PLC-based control allows operators to set desired lengths, quantities, and profile designs.
• High Precision: Ensures uniformity in all produced profiles, meeting strict industry standards.
• Customization: Adjustable rollers and customizable settings to produce various profiles, from light to heavy-duty racking.
• Durability: Built with high-quality materials, ensuring longevity and consistent performance under heavy-duty operation.
• Safety Features: Includes safety guards, emergency stop, and other protective elements to ensure operator safety.

This machine is ideal for manufacturers of warehouse storage systems who require large-scale production of pallet racking with consistent quality and precision.