Pbr roll forming machine Brazil

The PBR (Purlin Bearing Rib) Roll Forming Machine is a specialized piece of equipment designed to produce PBR metal panels commonly used in roofing and siding applications. These panels are known for their strength, durability, and ability to interlock seamlessly, providing superior weatherproofing and aesthetic appeal.

The machine operates with a high level of precision, leveraging advanced technologies like PLC systems, servo motors, and hydraulic cutting to ensure efficient production with minimal waste. Its robust design accommodates various material gauges and widths, making it adaptable to the requirements of the Brazilian construction market, including commercial, industrial, and agricultural projects.

Specifications

1. Frame Structure
   • Material: Heavy-duty steel
   • Frame Size: Customizable, typically between 300mm-400mm height for stability
   • Coating: Anti-corrosion paint for durability in tropical climates
2. Roller Materials
   • Material: High-grade GCr15 steel with hard chrome plating
   • Roller Hardness: 58-62 HRC for extended service life
3. Forming Stations
   • Number of Stations: 16-24 (varies based on panel width and complexity)
   • Station Design: Precision machined for accurate panel shaping
4. Material Specifications
   • Coil Width: 914mm, 1220mm, or customized
   • Material Gauge: 0.4mm to 1.0mm
   • Material Type: Galvanized steel, aluminum, pre-painted steel
5. Power System
   • Main Motor: 5-15 kW (depending on machine size)
   • Hydraulic Cutting Motor: 3-5 kW
   • Voltage: 380V/50Hz or customized for Brazilian electrical standards
6. Cutting System
   • Type: Hydraulic cutting system with blade made of Cr12Mov steel
   • Cutting Tolerance: ±1mm
   • Lifetime: Designed for high-volume production
7. Control System
   • PLC Brand: Mitsubishi or Siemens
   • Interface: Touchscreen HMI for real-time monitoring and adjustment
   • Language: Multilingual, including Portuguese
8. Machine Speed
   • Forming Speed: 15-30 meters per minute
   • Adjustable Speed: Controlled via inverter
9. Optional Features
   • Automatic stackers
   • Remote PLC control systems
   • Coil car and hydraulic uncoilers
   • Leveling systems for enhanced coil feeding
10. Safety Features
    • Safety Guards: Transparent covers for moving parts
    • Emergency Stop Buttons: Strategically placed for operator safety

Question and Answer Section

Q1: What materials can the PBR Roll Forming Machine process in Brazil?
A1: The machine is compatible with galvanized steel, aluminum, and pre-painted steel, which are commonly available in Brazil. These materials suit various environmental conditions, from coastal areas to industrial zones.

Q2: How is the PBR Roll Forming Machine tailored for Brazilian market needs?
A2: The machine can be customized for the Brazilian power supply (380V/50Hz or 220V/60Hz) and is built with anti-corrosion coatings to withstand tropical climates.

Q3: What industries in Brazil use PBR panels?
A3: PBR panels are widely used in construction for roofing and siding in industrial facilities, warehouses, agricultural buildings, and commercial structures.

Q4: How can I maintain the machine in Brazil's climate?
A4: Regular cleaning, lubrication, and inspections are necessary. Using anti-rust sprays for exposed parts and ensuring proper ventilation for electrical components will help prolong the machine's lifespan.

Q5: Can the machine produce different panel sizes for varying applications?
A5: Yes, the machine’s adjustable roller stations and cutting system allow it to produce PBR panels of different widths and lengths, as required by the customer.

Q6: Are replacement parts and service available in Brazil?
A6: Yes, many manufacturers provide after-sales service, and replacement parts can be imported or sourced locally depending on the machine brand.