Pop channel roll forming machine in India

A pop channel roll forming machine is designed to manufacture metal channels used in suspended ceiling systems, often called "pop channels." These channels provide structural support for ceiling tiles in commercial and residential buildings. Here's an outline of the typical specifications and features for a pop channel roll forming machine:

Machine Specifications

1. Material:
   • Steel, aluminum, galvanized steel, or other metal sheets.
   • Thickness: Usually 0.3–1.2 mm, depending on specific requirements.
2. Profile Size:
   • Channel Width: Typically around 25 mm to 50 mm, adjustable for different profiles.
   • Channel Height: Commonly between 5 mm and 20 mm, adjustable for the required pop channel design.
3. Forming Stations:
   • 8-15 forming stations depending on profile complexity.
   • Rollers made from high-grade steel, often with chrome plating for durability.
4. Production Speed:
   • Typically 10–20 meters per minute, though it can vary based on material and thickness.
5. Motor Power:
   • Main motor: 5–15 kW.
   • Hydraulic motor (for cutting): 3–5 kW.
   • Customizable for power supply variations in different countries.
6. Control System:
   • PLC control system with touchscreen interface.
   • Easy programming for precise measurements and cuts.
   • Options for manual and automatic modes.
7. Cutting Mechanism:
   • Hydraulic or servo-driven, providing precise and clean cuts.
   • Option for pre-cut or post-cut based on production requirements.
8. Material Feeding System:
   • Decoiler (manual or hydraulic) with a capacity of 1–2 tons.
   • Feeding speed and precision alignment systems to avoid material waste.

Machine Features

1. High Efficiency:
   • Designed for continuous, high-speed production of pop channels with minimal downtime.
   • Automated feeding and cutting reduce the need for manual intervention.
2. Customization Options:
   • Configurable to produce different pop channel profiles and dimensions.
   • Adjustable roller stands to accommodate varying sizes.
3. Durability:
   • Rollers and shafts are typically made of hardened steel, extending machine life.
   • Robust frame to handle long-term use.
4. Ease of Operation:
   • Touchscreen interface simplifies control.
   • Multiple safety features like emergency stop, overload protection, and automatic shutdown.
5. Maintenance:
   • Easily accessible components for routine maintenance.
   • Rollers designed for easy cleaning and replacement.

A pop channel roll forming machine is an efficient and reliable solution for manufacturers of suspended ceiling systems, allowing for high-quality, customized pop channel production.