Racking shelf roll forming machine Serbia

Condition
New
Listing ID
49011
Location
Serbia

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Racking shelf roll forming machines are specialized equipment designed for manufacturing metal storage racks and shelving systems. These machines are widely used in logistics, warehousing, and industrial storage industries. By automating the production process, they ensure consistency, high precision, and efficiency, meeting the demands of modern industries in Serbia.

Machine Description

A racking shelf roll forming machine is engineered to transform metal coils into high-quality shelving profiles through a continuous roll forming process. This machine supports the production of various profiles such as uprights, beams, and horizontal shelves used in racking systems.

Key Features:

  • High Precision: Ensures accurate dimensions for stable and reliable shelving.
  • Customizable Profiles: Suitable for creating various sizes and designs of racks tailored to industry needs.
  • Automation: Incorporates advanced automation systems for seamless operation, reducing labor costs.
  • Durability: Built with high-grade components to ensure long-term operation even under heavy production cycles.

Applications:

  • Warehousing and storage facilities
  • Industrial and commercial shelving
  • Logistics and distribution centers
  • Retail shelving systems

Machine Specifications

CategoryDetails
Raw MaterialGalvanized steel, mild steel, stainless steel, aluminum
Material Thickness0.8 mm – 2.5 mm
Roller MaterialHigh-grade Cr12 steel with heat treatment, polished and coated with chrome
Number of Rollers16–22 rollers (depending on the profile design)
FrameHeavy-duty steel frame with precision alignment
Forming Speed10–20 meters per minute
Cutting SystemHydraulic cutting with precise length control
Punching SystemServo-controlled punching system for holes, slots, or other required features
Control SystemPLC (Programmable Logic Controller) system with a touchscreen interface for easy operation and profile customization
Power Supply380V, 3-phase, 50 Hz (customizable based on Serbian standards)
Safety FeaturesSafety guards and enclosures to ensure operator safety during operation
Optional Add-onsCoil car tippers, automatic stackers, leveling systems, remote PLC operation, inline welding, and embossing
Machine DimensionsApprox. 9 m (L) × 1.5 m (W) × 1.2 m (H) (varies based on customization)
Weight8–12 tons

Why Choose a Racking Shelf Roll Forming Machine in Serbia?

  1. Growing Demand: Serbia's logistics and warehousing sectors are expanding, creating a high demand for racking systems.
  2. Efficiency: This machine reduces production time, ensuring fast delivery for local and export markets.
  3. Cost-effectiveness: Local production minimizes costs associated with importing shelving systems.
  4. Customization: Adapts to different storage needs and industries, from small-scale warehouses to large industrial centers.

Setup and Installation

  1. Pre-installation:
    • Ensure adequate space and foundation strength for the machine.
    • Verify power supply compatibility (380V, 3-phase for Serbia).
  2. Installation Process:
    • Professional technicians will assemble and align the rollers, feeders, and cutters.
    • Connect the hydraulic system, punching setup, and PLC controls.
  3. Testing:
    • Conduct trial runs to ensure profile precision and smooth operation.
  4. Training:
    • Provide operator training for machine use, maintenance, and troubleshooting.

Maintenance Requirements

  • Daily:
    • Clean rollers and remove debris.
    • Inspect moving parts for wear.
  • Weekly:
    • Lubricate rollers, chains, and hydraulic systems.
    • Check alignment of rollers and punching systems.
  • Monthly:
    • Inspect electrical and PLC systems.
    • Tighten bolts and connections.
  • Annually:
    • Conduct a full inspection of the machine’s structure and replace worn-out parts.

Questions and Answers

Q1: What types of profiles can this machine produce?
A: The machine can produce profiles for uprights, beams, horizontal shelves, and other custom racking components based on design requirements.

Q2: What material thickness does the machine support?
A: It supports material thicknesses between 0.8 mm and 2.5 mm.

Q3: Is the machine compatible with Serbian power standards?
A: Yes, the machine can be configured for Serbia’s 380V, 3-phase, 50 Hz power supply.

Q4: Can the machine handle pre-punched materials?
A: Yes, it includes a servo-controlled punching system for holes, slots, and other customizations.

Q5: How long does it take to set up the machine?
A: Installation and setup typically take 3–5 days, depending on site conditions and machine complexity.

Q6: What industries in Serbia are most suitable for this machine?
A: Industries in warehousing, logistics, retail storage, and manufacturing benefit the most from this machine.

Q7: What are the after-sales support options?
A: The manufacturer provides installation assistance, operator training, maintenance support, and a warranty period.

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