A Ribtile Roll Forming Machine is a specialized piece of equipment designed to manufacture ribtile roofing sheets, widely used in the construction and roofing industry. These sheets are known for their durability, weather resistance, and aesthetic appeal. The machine converts metal coils into uniformly profiled ribtile sheets with precision, ensuring consistency and high production efficiency.

The ribtile profile is characterized by ribbed patterns that enhance strength and rigidity, making it ideal for residential, commercial, and industrial applications. The machine is equipped with advanced technology for seamless operations and can be customized to meet specific profile and production requirements.

Specifications

• Roller Materials:
  • High-grade chromium steel with hard chrome plating for durability and wear resistance.
  • Heat-treated rollers to ensure precision and long life.
• Frame Size:
  • Heavy-duty steel frame with reinforced structure to reduce vibrations.
• Drive System:
  • Servo motor-driven or hydraulic system for smooth and precise operation.
• Motor Power:
  • Main motor: 7.5 kW to 15 kW, depending on production capacity.
  • Hydraulic motor: 5.5 kW to 7.5 kW.
• PLC Control System:
  • Fully automated PLC with a touchscreen interface for easy operation and customization.
  • Supports multiple language options.
• Forming Speed:
  • 10–20 meters per minute (adjustable depending on sheet thickness and material).
• Material Thickness:
  • Supports 0.3 mm to 0.8 mm metal sheets.
• Material Types:
  • Galvanized Steel, Color-coated Steel, Aluminum, and Stainless Steel.
• Cutting System:
  • Hydraulic cutting mechanism with carbide steel blades for precise and burr-free cuts.
• Machine Dimensions:
  • Length: 10–12 meters.
  • Width: 1.5–2 meters.
  • Height: 1.2–1.8 meters.
• Power Supply:
  • 380V/50Hz/3 Phase (customizable to other power requirements).
• Safety Features:
  • Emergency stop buttons.
  • Safety enclosures around moving parts.
  • Overload protection system.

Optional Features

• Uncoilers and Recoilers:
  • Manual or motorized options for easy handling of metal coils.
• Stackers:
  • Automatic stackers for organized sheet collection.
• Remote PLC System:
  • Enables remote monitoring and troubleshooting.
• Embossing Rollers:
  • Add texture to the ribtile sheets for enhanced aesthetics.

Applications

• Residential and commercial roofing.
• Industrial warehouses and factory sheds.
• Agricultural structures.
• Temporary shelters and prefabricated buildings.

Setup and Installation

1. Foundation Preparation:
   • Ensure a level and sturdy base for the machine.
2. Machine Alignment:
   • Align the machine properly for smooth sheet flow.
3. Electrical Connections:
   • Connect to the specified power supply and ensure proper earthing.
4. Material Feeding:
   • Load metal coils onto the uncoiler and feed into the machine.
5. Trial Run:
   • Perform a test run to adjust settings and ensure proper sheet formation.

Maintenance

• Daily Maintenance:
  • Clean rollers and ensure no debris is present.
• Monthly Maintenance:
  • Lubricate moving parts and check hydraulic oil levels.
• Periodic Checks:
  • Inspect the PLC system, motor performance, and blade sharpness.

Question and Answer Section

Q1: What materials can a ribtile roll forming machine process?
A1: The machine can process galvanized steel, color-coated steel, aluminum, and stainless steel with thicknesses ranging from 0.3 mm to 0.8 mm.

Q2: What is the maximum production speed of the machine?
A2: The maximum forming speed is 20 meters per minute, depending on the material and thickness.

Q3: Can the machine be customized for different profiles?
A3: Yes, the machine can be customized to produce various ribtile profiles based on customer requirements.

Q4: Is it possible to operate the machine remotely?
A4: Yes, with the optional remote PLC system, the machine can be monitored and operated remotely.

Q5: What are the power requirements?
A5: The standard power requirement is 380V/50Hz/3 Phase, but it can be customized to meet other specifications.

Q6: How much space is needed for installation?
A6: The machine requires a space of approximately 12 meters in length, 2 meters in width, and 2 meters in height.

Q7: What safety features are included?
A7: The machine is equipped with safety enclosures, emergency stop buttons, and an overload protection system to ensure operator safety.