Ridge cap roll forming machine France

A Ridge Cap Roll Forming Machine is a specialized piece of equipment designed to create metal ridge caps used in roofing systems. Ridge caps are essential components that provide a weatherproof seal for the ridges of a roof, ensuring protection against water ingress and improving the overall durability of the structure. This machine efficiently produces ridge cap profiles in various designs, sizes, and materials to meet market demands.

The Ridge Cap Roll Forming Machine is widely used in the construction and roofing industries. It combines advanced technology, precision engineering, and robust materials to deliver consistent, high-quality output while minimizing waste.

Specifications

1. Roller Materials:
   • High-grade steel with chrome plating for durability and precision.
   • Heat-treated to prevent deformation and ensure long-term reliability.
2. Profile Size and Material Thickness:
   • Material: Galvanized steel, aluminum, pre-painted steel, or stainless steel.
   • Thickness: 0.3 mm to 0.8 mm (customizable as per client requirements).
3. Cutting System:
   • Type: Hydraulic cutting system.
   • Material: High-speed steel (HSS) for accurate and burr-free cuts.
   • Cutting controlled by PLC for precise length and profile matching.
4. Frame Size:
   • Structure: Welded steel frame for rigidity.
   • Thickness: 16-20 mm steel panels for enhanced stability.
5. Power Supply:
   • Voltage: Customizable based on the region (380V/50Hz, 220V/60Hz, etc.).
   • Main Motor: 5-7.5 kW.
   • Hydraulic Station: 3-5 kW.
6. PLC System:
   • Integrated PLC with a touch-screen interface.
   • Brands: Siemens, Mitsubishi, or Delta.
   • Features: Profile length adjustment, batch counting, and speed control.
7. Machine Speed:
   • Production speed: 10–15 meters per minute (standard).
   • Optional: Up to 25 m/min with advanced servo drive systems.
8. Safety Features:
   • Emergency stop buttons.
   • Safety guards for moving parts.
   • Overload protection system.
9. Machine Dimensions:
   • Length: 7-10 meters.
   • Width: 1.5-2 meters.
   • Height: 1.2-1.8 meters.
10. Optional Extras:
    • Decoiler (manual or hydraulic, 5–10 tons capacity).
    • Stacker for finished profiles.
    • Remote control and diagnostic systems for real-time monitoring.

Question and Answer Section

Q1. What materials can be used with a Ridge Cap Roll Forming Machine?
A1. The machine is compatible with galvanized steel, aluminum, pre-painted steel, and stainless steel. Material thickness ranges from 0.3 mm to 0.8 mm, depending on the profile and machine configuration.

Q2. How is the profile design customized?
A2. The profile design can be tailored by adjusting the roller dies. Customers need to provide detailed profile drawings, including dimensions and material specifications, to ensure accurate customization.

Q3. What maintenance is required for the machine?
A3. Regular maintenance includes:

• Lubricating moving parts like rollers and chains.
• Inspecting the hydraulic system for leaks.
• Cleaning the machine to prevent dust accumulation.
• Checking and tightening bolts and screws.

Q4. What is the production capacity of the machine?
A4. Standard machines produce ridge caps at a speed of 10–15 meters per minute, with higher-end models capable of reaching up to 25 meters per minute.

Q5. Can the machine handle multiple profiles?
A5. Yes, with interchangeable roller dies, the machine can produce different ridge cap profiles, making it versatile for various roofing designs.

Q6. Is the machine easy to operate?
A6. The integrated PLC system with a touch screen makes operation simple. Operators can adjust parameters, monitor production, and troubleshoot issues efficiently.

Q7. How is the machine delivered and installed?
A7. The machine is shipped in a disassembled state to ensure safe transportation. Installation and commissioning are provided by trained technicians or the manufacturer’s support team. Installation manuals and videos are also available.

Q8. What are the warranty and after-sales services?
A8. Most manufacturers offer a one-year warranty covering critical components like rollers, motors, and the PLC system. After-sales services include spare parts, remote troubleshooting, and maintenance training.