A ridge cap roll forming machine is a specialized piece of equipment that automates the process of producing ridge caps. These caps are typically manufactured from metal sheets and are used in residential, commercial, and industrial roofing projects. The machine takes raw metal coils and forms them into precise ridge cap profiles through a series of rollers and processes.

The UK roofing industry demands precision, durability, and compliance with British Standards (BS EN 14782 for metal roofing). This machine is engineered to meet those standards while ensuring high productivity and consistent output.

Specifications

Here are the key specifications of a ridge cap roll forming machine for the UK market:

1. Roller Materials:
   • High-grade chrome-plated steel (45# or GCr15).
   • Heat-treated for durability and corrosion resistance.
2. Frame Size and Structure:
   • Solid steel construction for vibration resistance.
   • Frame thickness: 18–25 mm.
   • Structure: Welded and stress-relieved.
3. Motors and Drive:
   • Main motor: 5.5 kW–7.5 kW (depending on the machine size).
   • Drive system: Chain or gear-driven.
4. Hydraulic Cutting System:
   • Hydraulic station power: 3.7 kW.
   • Blade material: Cr12 mold steel with HRC 58-62 hardness.
   • Cutting tolerance: ±1 mm.
5. PLC System:
   • Brand: Siemens, Delta, or Mitsubishi (UK customization available).
   • User interface: English language touch screen for easy operation.
   • Features: Automatic length measurement and batch production.
6. Machine Speed:
   • Production speed: 10–20 meters per minute (can vary with profile complexity).
7. Safety Features:
   • Fully enclosed guards for operator safety.
   • Emergency stop buttons and light curtains.
8. Profile Options:
   • Compatible with galvanized steel, aluminum, and coated steel.
   • Profile width: 200–600 mm.
   • Thickness: 0.3–0.8 mm (customizable).
9. Optional Extras:
   • Automatic stackers.
   • Remote PLC control system for troubleshooting.
   • Coil car and uncoiler (5–10-ton capacity).
10. Power Requirements:

• Voltage: 380V/50Hz (adjustable for the UK grid).
• Phase: Three-phase.

Key Benefits for the UK Market

• Weather Resistance: Ridge caps produced are designed to withstand UK weather conditions, including rain and wind.
• Customizable Profiles: Adaptable to various roofing styles popular in the UK, from traditional pitched roofs to modern designs.
• Cost-Effective: Reduces material wastage and labor costs compared to manual production.
• High Precision: Ensures a tight fit and minimal gaps for effective waterproofing.

Questions and Answers

1. What materials can a ridge cap roll forming machine process?

The machine can handle galvanized steel, aluminum, and pre-coated steel with thicknesses ranging from 0.3 mm to 0.8 mm.

2. Is the machine compliant with UK standards?

Yes, the machine is built to comply with British Standards for metal roofing (BS EN 14782) and electrical safety regulations.

3. What are the power requirements for this machine in the UK?

The machine operates on 380V/50Hz three-phase power, suitable for the UK’s electrical grid. Adjustments can be made for specific requirements.

4. Can I produce custom profiles with this machine?

Yes, the machine is customizable to produce various ridge cap profiles. You can provide your profile drawing for bespoke configurations.

5. How long does it take to install the machine?

Installation typically takes 2–3 days, including setup, calibration, and operator training.

6. What maintenance does the machine require?

Regular lubrication of the rollers, cleaning of the cutting blades, and periodic inspection of the hydraulic and electrical systems ensure optimal performance.

7. Is operator training included?

Yes, operator training is included with the purchase. It covers machine operation, maintenance, and safety procedures.

8. Can this machine handle high production volumes?

Yes, the machine is designed for continuous operation, with a production speed of up to 20 meters per minute, suitable for large-scale projects.