Roller shutter door roll forming machine Tunisia

A roller shutter door roll forming machine is a specialized equipment used to manufacture roller shutter door profiles. These profiles are essential for securing residential, commercial, and industrial buildings. In Tunisia, the growing demand for roller shutter doors is driven by the need for enhanced security and aesthetic appeal. Investing in a roller shutter door roll forming machine can benefit local manufacturers by meeting this demand efficiently.

Machine Description

The roller shutter door roll forming machine is an automated system designed to produce high-quality profiles for roller shutter doors. This machine handles a variety of materials, ensuring versatility for different applications. With precise engineering and advanced technology, it provides consistent output, high speed, and minimal waste.

Features:

1. Automated Operation: Fully automated PLC control system for ease of use and efficiency.
2. High Precision: Ensures uniform profiles with accurate dimensions.
3. Durability: Constructed with robust materials for longevity and minimal maintenance.
4. Versatility: Can handle different materials and thicknesses.
5. Safety: Includes safety guards and emergency stop systems.

Specifications

Machine Components:

1. Decoiler:
   • Capacity: 5–10 tons
   • Type: Manual or hydraulic
2. Roller System:
   • Material: High-grade chromium-plated steel for durability
   • Number of Stations: 18–24 (depending on the profile complexity)
   • Roller Diameter: 60–90 mm
3. Cutting System:
   • Type: Hydraulic cutting
   • Material of Cutting Blade: High-speed steel (HSS)
   • Cutting Accuracy: ±0.5 mm
4. Control System:
   • Type: PLC system with HMI (Human-Machine Interface)
   • Brand: Siemens, Delta, or Mitsubishi (customizable)
5. Profile Specifications:
   • Material Thickness: 0.5–1.2 mm
   • Material Type: Galvanized steel, aluminum, or stainless steel
   • Profile Width: 100–450 mm (adjustable)
   • Length: Customizable as per user requirements
6. Production Speed:
   • 10–15 m/min (standard)
   • Upgradable to 20–25 m/min
7. Power Supply:
   • Voltage: 380V, 50Hz, 3-phase (customizable for Tunisian standards)
   • Main Motor Power: 7.5–15 kW
   • Hydraulic Power: 5.5 kW
8. Optional Add-Ons:
   • Automatic stacker
   • Pre-punching system
   • Remote monitoring system
   • Coil car tipper

Applications

• Residential roller shutters
• Commercial security doors
• Industrial warehouse shutters
• Garage doors

Setup and Installation

1. Space Requirements: Ensure a clean and level floor area of 15x3 meters for installation.
2. Power Connection: Verify voltage and frequency compatibility with Tunisian electrical standards.
3. Testing: Conduct a full trial run to ensure smooth operation.
4. Training: Provide operator training for maximum productivity and safety.

Maintenance Requirements

• Regular lubrication of rollers and moving parts.
• Inspect and clean the cutting blades to maintain precision.
• Check the hydraulic system for leaks or pressure inconsistencies.
• Update PLC software as needed for optimal performance.

Frequently Asked Questions (Q&A)

Q1: What types of materials can the machine process?
A1: The machine can handle galvanized steel, aluminum, and stainless steel with thicknesses ranging from 0.5 mm to 1.2 mm.

Q2: How does the machine ensure profile accuracy?
A2: The machine uses high-grade rollers and a precision hydraulic cutting system, ensuring dimensional accuracy within ±0.5 mm.

Q3: Is the machine compatible with Tunisian power supply standards?
A3: Yes, the machine can be customized to work with Tunisia’s 380V, 50Hz, 3-phase power supply.

Q4: What is the average production speed?
A4: The standard production speed is 10–15 m/min, with an upgrade option to 20–25 m/min for higher efficiency.

Q5: How often should the machine be maintained?
A5: Regular maintenance should be performed monthly, including lubrication, cleaning, and inspection of all systems.

Q6: Can this machine produce custom profiles?
A6: Yes, the machine can be configured to create profiles with specific widths, lengths, and designs based on customer requirements.

Q7: Is training provided for operators?
A7: Most manufacturers offer on-site training during installation to ensure operators understand how to use the machine efficiently and safely.

Q8: What is the typical delivery time for this machine in Tunisia?
A8: Delivery typically takes 60–90 days, depending on the manufacturer and shipping arrangements.

Q9: Are spare parts readily available?
A9: Most suppliers provide spare parts kits with the machine, and additional parts can be ordered directly from the manufacturer.

Q10: How can I finance a roller shutter door roll forming machine?
A10: Many suppliers offer financing options, and Tunisian businesses can explore local banks or leasing companies for support.