Roller shutter roll forming machine Philippines

A Roller Shutter Roll Forming Machine is a specialized piece of equipment used to produce high-quality roller shutter slats for doors, windows, and industrial enclosures. These machines are widely used in construction, security, and industrial sectors due to their efficiency, precision, and ability to handle a variety of materials and profiles. The machine's modular design ensures adaptability to different profile designs and material thicknesses.

The roller shutter roll forming machine typically includes:

1. Decoiler – Holds and uncoils the metal sheet.
2. Roll Forming Section – Shapes the metal sheet into the desired roller shutter profile.
3. Punching and Notching System – Creates slots or holes for hinges or other functionalities.
4. Cutting Mechanism – Cuts the formed metal into specified lengths.
5. Control System – A PLC system ensures precise automation and easy operation.
6. Output Table – Collects the finished profiles.

Specifications

Below are the general specifications for a standard Roller Shutter Roll Forming Machine:

• Material Input:
  • Material: Galvanized steel, stainless steel, aluminum, or coated steel.
  • Material Thickness: 0.3 mm - 1.5 mm (customizable).
  • Coil Width: As per the shutter profile design.
• Roll Forming System:
  • Number of Stations: 12 - 20 (varies with the profile design).
  • Roller Material: High-grade steel, heat-treated with chrome coating for durability.
  • Shaft Diameter: 60 - 90 mm (customizable based on material thickness).
  • Frame Structure: Welded steel frame with powder-coated finish.
• Cutting System:
  • Cutting Type: Hydraulic or servo-motor-driven cutting.
  • Blade Material: Cr12 steel, heat-treated for precision and longevity.
  • Cutting Accuracy: ±0.5 mm.
• Punching and Notching:
  • System: Hydraulic or servo punching system.
  • Configuration: Pre-punch or post-punch, as per customer requirements.
• Control System:
  • PLC Control: Siemens or Mitsubishi PLC for automated operations.
  • Interface: Touchscreen HMI for easy operation and real-time monitoring.
  • Input Power: 380V, 50 Hz, or as per the customer’s requirement.
• Production Capacity:
  • Machine Speed: 10 - 25 m/min (higher speeds available with servo systems).
  • Profile Accuracy: ±0.3 mm.
• Additional Features:
  • Safety Guards and Enclosures.
  • Optional Auto Stacking System for finished profiles.
  • Remote PLC control system for troubleshooting and operation.

Question and Answer Section

Q1: What materials can be processed using a Roller Shutter Roll Forming Machine?
A1: The machine can process galvanized steel, stainless steel, aluminum, and coated steel with thicknesses ranging from 0.3 mm to 1.5 mm.

Q2: What is the typical production speed of the machine?
A2: The standard production speed is 10–25 meters per minute, but higher speeds are achievable with advanced servo systems.

Q3: Can the machine handle different roller shutter profiles?
A3: Yes, the machine is designed with modular tooling, allowing it to produce various roller shutter profiles. Custom dies can be provided for unique designs.

Q4: What is the lifespan of the rollers and blades?
A4: Rollers and blades are made from heat-treated high-grade steel, ensuring a lifespan of 5–10 years with proper maintenance.

Q5: Is the machine compatible with international power standards?
A5: Yes, the machine can be customized to work with different power supplies, such as 220V, 380V, or 440V, and frequency settings of 50 Hz or 60 Hz.

Q6: What optional features are available?
A6: Optional features include an automatic stacking system, remote PLC operation, uncoilers, recoilers, and enhanced safety enclosures.

Q7: How long does it take to set up the machine?
A7: Installation and setup typically take 2–3 days, depending on the factory layout and operator expertise.

Q8: What kind of maintenance is required?
A8: Routine maintenance includes lubrication of moving parts, periodic inspection of rollers and cutting blades, and checking the PLC system for updates or errors.

Q9: Does the machine come with a warranty?
A9: Most manufacturers offer a 12–24 months warranty covering parts and service (excluding wear parts like blades).

Q10: What industries commonly use roller shutter profiles?
A10: Industries such as construction, automotive, security, and industrial storage widely use roller shutter profiles for doors, windows, and enclosures.