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Rolling Shutter Machine for Algeria - Product Description
Overview: The Rolling Shutter Machine is designed for high-efficiency, long-lasting performance in the production of rolling shutters and grilles. Perfect for applications requiring minimal headroom above structural openings, this machine rolls up compactly behind the lintel, saving valuable space. Whether you're working with your own door design or need expert suggestions, Machine Matcher can offer tailored guidance to meet your specific needs. With a robust, efficient, and cost-effective design, this machine has been successfully deployed in multiple countries, including Algeria, and continues to be one of the most reliable solutions in the market.
Key Features of Rolling Shutter Machine for Algeria:
Fully Automatic Operation: Controlled by a PLC system, ensuring ease of use and high productivity. The machine achieves a rolling speed of up to 25 meters per minute.
Durable and Robust Design: The machine frame uses a pillar design, providing both aesthetic appeal and long-lasting durability, resistant to rusting.
Cost-Effective and High Quality: Offering a lower cost while maintaining high-quality standards, this machine is popular for its reliability and affordability.
Long-Lasting Rollers: The rollers are made of GCr12 material, ensuring long operational life and high precision.
Compact and Portable: The PLC control system is portable and occupies minimal space, making it ideal for smaller facilities or workshops.
Space-Saving: Rolling shutters take up very little headroom, making it ideal for environments with limited space.
Key Components of the Rolling Shutter Machine:
Frame: Sturdy pillar design, resistant to rust and ensures long service life.
Rollers: GCr12 material for durable and precise roll forming.
PLC Control: Siemens, Delta, or Mitsubishi PLC for easy automation and monitoring.
Motor: Siemens or Guomao motor brand for reliable power.
Hydraulic System: Power-efficient hydraulic system.
Machine Specifications:
Can Formed Material: GI (Galvanized Steel), AI (Aluminum)
Operation: Fully Automatic
Voltage: 380V 60Hz 3-Phase or as per your requirements
Sheet Thickness: 0.8mm – 1.2mm
Material Width: Customizable as per your requirements
Cover Width: As per the drawing provided
Machine Dimensions: 5000mm x 800mm x 1400mm
Speed: 8-15 meters/min
Shaft Diameter: 40mm
Machine Weight: 3000-3500kg
Roller Material: C45 Steel, Quenched and Chromed
Motor Power: 8kw total (4kw for hydraulic system and 4kw for main molding core)
PLC: Siemens, Delta, or Mitsubishi
Pricing Details: The price of the Rolling Shutter Machine typically ranges from $20,000 to $35,000 USD, depending on the configuration, specifications, and additional features required. Pricing may vary based on shipping, installation, and customization options.
Installation and Commissioning:
On-Site Support: Machine Matcher offers assistance with machine installation and commissioning. Our engineers provide detailed guidance on setup and machine calibration to ensure smooth operation.
Installation Time: Typically, the installation process takes between 3 to 5 days, depending on the machine size and complexity.
Operation and Maintenance:
Easy Operation: The fully automated system ensures simple operation with minimal training required.
Regular Maintenance: Periodic lubrication of moving parts and roller checks are recommended for optimal performance. The machine is designed for easy maintenance with readily available spare parts.
Routine Check-ups: Maintenance every 6-12 months to maintain high productivity.
Selecting This Machine: Considerations and Guidance:
Material Type: Choose the machine based on the materials you intend to process (e.g., GI, AI).
Sheet Thickness: Ensure the machine can accommodate the thickness range you need (0.8mm – 1.2mm).
Speed Requirements: The machine operates at 8-15 meters per minute; consider your production rate when choosing the speed setting.
Customization: If you have specific size or design needs, we can help customize the machine to fit your requirements.
Benefits of This Machine:
High Speed: Achieves a production speed of 25 meters per minute, increasing output.
Cost-Effective: Lower initial investment while maintaining quality, making it ideal for startups and cost-conscious buyers.
Durability: Long-lasting design, thanks to the high-quality materials used.
Space-Saving: Minimal headroom required, maximizing available space in your facility.
Limitations of This Machine:
Power Requirements: Requires a consistent power supply (380V 60Hz 3-Phase) for optimal operation.
Limited to Certain Materials: While it processes GI and AI, you may need another machine for different materials.
Sheet Thickness: The machine is limited to processing materials within the specified thickness range (0.8mm – 1.2mm).
Cost Comparison of This Machine:
Compared to other rolling shutter machines in the market, this option offers a competitive price point without compromising on performance or quality. While high-end models with additional features may cost more, this machine strikes an excellent balance between cost and performance.
Troubleshooting Issues:
Machine Not Starting: Check power supply and ensure that all connections are secure.
Poor Shutter Quality: Verify that the roller material is free of wear and the sheet thickness is within specifications.
PLC Malfunctions: Restart the PLC system and check for any error codes.
How Machine Matcher Can Help: Machine Matcher is committed to helping you find the right roll forming machine to meet your specific production needs. Here’s how we can assist you:
Tailored Matching: We analyze your profile drawings, material gauge, and project scale to recommend the most suitable machine options.
Trusted Global Network: We work with leading manufacturers worldwide, ensuring competitive pricing and guaranteed quality.
Comprehensive Support: Our experts guide you through the entire process, from machine selection to shipping, installation, and after-sales support.
Contact Details:
UK: +44 20 335 56554
USA: +1 407 559 7948
Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
Email: [email protected]
Website: www.machinematcher.com
Q&A Section:
Q1: What materials can the Rolling Shutter Machine process?
A1: The machine is suitable for processing Galvanized Steel (GI) and Aluminum (AI).
Q2: What is the maximum speed of the machine?
A2: The machine can operate at speeds of up to 25 meters per minute.
Q3: How long does it take to install the machine?
A3: Installation typically takes 3 to 5 days, depending on your specific configuration.
Q4: Does Machine Matcher assist with shipping and customs?
A4: Yes, we assist with shipping, documentation, and customs clearance to ensure a smooth delivery process worldwide.
