Roofing sheet roll forming machine in Azerbaijan

A roofing sheet roll forming machine is an automated piece of equipment used in the construction industry to produce metal roofing sheets in various profiles. These sheets are widely used for both residential and commercial building projects due to their durability, weather resistance, and aesthetic appeal. The machine takes a coil of metal, processes it through multiple stages of rolling and shaping, and produces roofing sheets with consistent and precise profiles.

Roofing sheet roll forming machines are designed to be highly efficient, producing sheets quickly to meet high demands. The machine typically includes a decoiler, feeding system, main roll forming unit, hydraulic cutting system, and an output table. These machines are known for their versatility, as they can be customized to produce different sheet profiles such as trapezoidal, corrugated, and ribbed.

Machine Specifications

1. Roller Materials:
   • High-grade steel (often 45# or GCr15 steel), hardened for durability.
   • Chrome-plated to prevent rust and wear.
2. Frame Size and Material:
   • Heavy-duty steel frames, often fabricated from H-beams for stability.
   • Frame thickness varies, typically around 16-20mm.
3. Decoiler:
   • Capacity: 5-10 tons, depending on the model.
   • Manual or hydraulic options for uncoiling.
4. Motor and Power System:
   • Motor power: Generally between 5.5 kW and 15 kW.
   • Transmission: Gear-driven or chain-driven, ensuring smooth operation.
5. PLC System:
   • Advanced PLC control systems for automation.
   • Touch screen interface for easy configuration and operation.
   • Remote PLC control as an option for added convenience.
6. Machine Speed:
   • Standard speed: 10-20 meters per minute.
   • High-speed models: Up to 40 meters per minute.
7. Hydraulic Cutting System:
   • Hydraulic power for precise, burr-free cutting.
   • Cutting blade made from Cr12 or other high-strength materials.
8. Safety Guards and Enclosures:
   • Safety covers for rollers and other moving parts.
   • Emergency stop button and other safety features to ensure safe operation.
9. Profile Customization:
   • Can produce profiles such as corrugated, trapezoidal, and tile profiles.
   • Adjustable settings for width, height, and wave type.

Additional Features (Optional Extras)

• Automatic Stacker: For efficient stacking of sheets.
• Remote PLC System: To control machine functions from a distance.
• Leveling System: To ensure uniform flatness across the sheet width.
• Uncoiler and Recoiler: For managing metal coils of different sizes and weights.
• Automatic Lubrication System: Keeps the machine components lubricated and reduces wear.

Setup and Installation Process

1. Unpacking and Positioning: Place the machine on a flat surface and ensure it is level.
2. Electrical and Hydraulic Connections: Connect the machine to the power supply and hydraulic system according to specifications.
3. Testing and Calibration: Run a series of test sheets to calibrate the profile dimensions and ensure proper alignment.
4. Initial Production Run: Start producing sheets at a low speed to check for any inconsistencies.
5. Operator Training: Provide training on machine operation and safety protocols for staff.

Maintenance Requirements

• Daily Checks: Inspect rollers, lubricate moving parts, and check for loose bolts.
• Monthly Maintenance: Examine the hydraulic system, replace or top up fluids, and check motor performance.
• Annual Servicing: Perform a comprehensive inspection, including electrical components, PLC system, and replace any worn parts.

Question and Answer Section

Q: What types of roofing profiles can this machine produce?
A: This machine can produce various profiles, including trapezoidal, corrugated, ribbed, and tile-like profiles. Each profile is customizable to meet different architectural requirements.

Q: How long does it take to set up the machine?
A: Setting up the machine can take anywhere from a few hours to a day, depending on the complexity of the setup and the factory environment. Initial calibration may require additional time.

Q: What materials are compatible with this roll forming machine?
A: The machine can process a wide range of materials, including galvanized steel, aluminum, and stainless steel, typically within a thickness range of 0.3 to 0.8mm.

Q: What maintenance does this machine require?
A: Regular maintenance includes daily checks for lubrication and alignment, monthly inspections of the hydraulic and electrical systems, and an annual comprehensive inspection.

Q: Is training required to operate this machine?
A: Yes, training is recommended to ensure safe and efficient operation. Most manufacturers provide training sessions for new operators.

Q: How much space is needed for installation?
A: Depending on the model, the machine can occupy approximately 10 to 20 meters in length and 1 to 2 meters in width. Ensure sufficient workspace around the machine for coil handling and product stacking.

Q: Can the machine be customized to meet specific requirements?
A: Yes, customization is available for most roofing sheet roll forming machines. You can adjust settings to create specific profiles, add extra features, or enhance automation.

Q: What is the average production speed of this machine?
A: Production speed varies by model. Standard machines operate at 10-20 meters per minute, while high-speed models can reach up to 40 meters per minute.