Roofing sheet roll forming machine in Egypt

For the Egyptian market, a roofing sheet roll forming machine must be tailored to meet local demand, preferences, and infrastructure conditions, especially with regards to power supply and popular roof profiles. Here's a detailed overview of what such a machine could offer:

Description

A roofing sheet roll forming machine designed for Egypt is engineered to produce durable and weather-resistant roofing sheets suited to the region's hot, dry climate. These machines typically focus on popular profiles like trapezoidal, corrugated, and ribbed styles that are commonly used in residential, commercial, and industrial roofing across Egypt.

The machine operates by gradually bending long metal sheets into the desired roofing profile. With a streamlined design, it automates production, making it efficient and cost-effective for mass production, supporting local builders, and enabling manufacturers to meet high-volume demands.

Specifications

1. Machine Structure:
   • Frame: High-strength steel frame for stability and durability.
   • Dimension: Approximately 8-12 meters long, depending on the specific profile requirements.
   • Weight: Ranges from 5 to 10 tons.
2. Power Requirements:
   • Voltage: Typically 380V, 50Hz (common in Egypt), with options for adaptability if needed.
   • Motor Power: 4-5.5 kW for standard operations; higher-powered motors available for thicker sheets or faster production.
   • Hydraulic Motor Power: 3-4 kW, used for cutting functions.
3. Forming System:
   • Rollers: Made from high-grade chromium-plated steel to prevent rust and ensure smooth sheet production.
   • Stations: 12-20 roller stations, depending on the complexity of the roofing profile.
   • Roller Diameter: Typically 70mm, can vary based on the desired thickness of the roofing sheet.
   • Forming Speed: 10-15 meters per minute, ensuring efficient production.
4. Material Compatibility:
   • Suitable Material: Galvanized steel, aluminum, and other metals up to 0.3-0.8mm in thickness.
   • Sheet Width: Up to 1250mm, covering common roofing sheet dimensions in Egypt.
5. Control System:
   • PLC Control: Automated PLC (Programmable Logic Controller) system, usually with a touchscreen interface, allowing easy adjustments to production settings.
   • Language: Available in English and Arabic for ease of operation by local technicians.
   • Cutting Mechanism: Hydraulic cutting system ensures clean cuts without deforming the sheet profile.
6. Optional Add-ons:
   • Embossing: Options for embossing on sheets, adding texture for aesthetic or functional purposes.
   • Pre-Cutting and Post-Cutting Options: To meet specific size requirements before or after roll forming.
   • Auto Stacker: Automated stacking feature for organized output and faster packaging.

This machine can help local manufacturers provide affordable, high-quality roofing sheets tailored to the Egyptian construction sector, with a focus on reliability and operational efficiency in the Egyptian environment.