Roofing sheet roll forming machine in Ethiopia

A Roofing Sheet Roll Forming Machine is a specialized piece of equipment designed to produce roofing sheets efficiently and accurately. It is widely used in the construction and building materials industries to manufacture a variety of roofing profiles, such as trapezoidal, corrugated, and metal tile sheets. These machines ensure precision in shape, size, and durability, meeting the demands of both industrial and commercial roofing projects.

Machine Description

The Roofing Sheet Roll Forming Machine is equipped with advanced components to produce roofing sheets from metal coils. The machine operates by feeding a metal coil into a series of rollers that progressively shape the material into the desired profile. Its computerized control system ensures precision, reduces manual intervention, and increases efficiency.

This machine is available in various configurations to suit the production of different profiles, sizes, and materials. It is widely used for producing roofing sheets for residential, commercial, and industrial applications.

Specifications

Roller Materials

• Material: High-grade steel with hard chrome plating.
• Roller Stations: 16–24 stations (depending on the profile type).
• Hardness: HRC 58–62 for durability and precision.

Frame Structure

• Material: Welded steel frame.
• Thickness: Rigid frame design ensures minimal vibration during operation.

Power System

• Main Motor Power: 7.5–15 kW (varies based on production capacity).
• Hydraulic Motor Power: 3–5.5 kW for cutting and punching systems.
• Voltage: Customizable based on local power supply (e.g., 380V, 50Hz, 3-phase).

Cutting System

• Type: Hydraulic cutting with Cr12Mov steel blade.
• Cutting Tolerance: ±1 mm.
• Control: Automatic cutting based on the pre-programmed length.

Control System

• PLC System: Siemens or Mitsubishi for programming and automation.
• Interface: Touchscreen HMI for easy operation.
• Language Options: Multiple languages available for global users.

Speed

• Production Speed: 10–25 meters per minute (adjustable).
• Optional High-Speed Configurations: Up to 40 meters per minute.

Profile Specifications

• Materials: Galvanized steel, aluminum, color-coated steel.
• Thickness Range: 0.3–0.8 mm.
• Width Range: 600–1250 mm (customizable based on sheet width).

Additional Features

• Safety Guards: Protective enclosures around moving parts.
• Decoiler: Manual or hydraulic, with capacity up to 5 tons.
• Output Table: Adjustable length and roller conveyor for sheet stacking.

Optional Extras

• Automatic stackers for efficient output.
• Coil handling systems, including tippers and lifters.
• Remote PLC control systems for advanced monitoring and diagnostics.

Question and Answer Section

Q1: What profiles can this machine produce?

A1: The Roofing Sheet Roll Forming Machine can produce various profiles, including trapezoidal, corrugated, metal tiles, and customized profiles based on the customer's design.

Q2: Can the machine be customized for specific requirements?

A2: Yes, the machine can be tailored for different profile designs, material thicknesses, and coil widths. Additional features such as high-speed production and automated stackers can also be added.

Q3: What is the lifespan of the machine?

A3: With proper maintenance, the machine can last 10–15 years or more. The rollers and cutting blades, made from high-quality materials, are highly durable.

Q4: How easy is it to operate the machine?

A4: The machine features a user-friendly PLC control system with a touchscreen interface. Operators can easily input sheet length, quantity, and other specifications.

Q5: What maintenance is required?

A5: Regular lubrication of moving parts, periodic inspection of rollers and cutting blades, and cleaning of the machine ensure optimal performance. Hydraulic oil levels should also be checked frequently.

Q6: Can this machine handle different materials?

A6: Yes, the machine can process galvanized steel, pre-painted steel, aluminum, and other metals suitable for roofing sheets.

Q7: What is the production capacity of the machine?

A7: Depending on the configuration, the machine can produce 1,500–3,000 square meters of roofing sheets per day.

Q8: How much space is required to install the machine?

A8: The machine requires approximately 15–20 meters in length and 2–3 meters in width, including space for the decoiler and output table.