Roofing sheet roll forming machine in Singapore

A roofing sheet roll forming machine is an industrial equipment specifically designed to produce various types of metal roofing sheets. These machines are widely used in construction and manufacturing industries for creating durable, high-quality roofing solutions that meet the needs of residential, commercial, and industrial structures.

Machine Description

The roofing sheet roll forming machine operates by feeding metal coils through a series of rollers, which progressively shape the metal into the desired profile. This continuous process enables high production speeds and consistent quality, making it an efficient solution for mass production of roofing materials. The machine is versatile, capable of producing different roofing profiles such as trapezoidal, corrugated, and tile-shaped sheets. It is equipped with a programmable logic controller (PLC) system, which ensures precise operation, easy control, and high customization capabilities.

Machine Specifications

1. Roller Materials: High-grade steel rollers, often chrome-coated for durability and corrosion resistance.
2. Frame Size: Heavy-duty steel frame to ensure stability during high-speed operations, typically measuring between 5 to 12 meters in length.
3. Motor Power: Generally ranges between 5 kW to 15 kW, depending on the machine model and production speed requirements.
4. Forming Stations: Typically, 12 to 24 forming stations to gradually shape the metal coil into the desired roofing profile.
5. Thickness Capability: Can process sheet thickness from 0.3 mm to 1.2 mm, depending on the design and customization.
6. Material Types: Capable of working with galvanized steel, pre-painted steel, aluminum, and stainless steel.
7. Cutting System: Equipped with a hydraulic cutting system for precision cutting at the end of the process, reducing material waste.
8. Production Speed: Standard machines can operate at speeds of 10 to 20 meters per minute; high-speed models can go up to 40 meters per minute.
9. PLC Control System: Allows for automatic operation, including length measurement and cutting, with options for remote monitoring and control.
10. Safety Features: Protective covers and safety enclosures around moving parts to prevent operator injuries.

Roofing Profiles Produced

• Trapezoidal Roofing Sheets: Popular for commercial and industrial buildings due to their high load-bearing capacity.
• Corrugated Roofing Sheets: Commonly used in residential and agricultural buildings for their durability and cost-effectiveness.
• Tile Roofing Sheets: Provides a classic aesthetic suitable for both residential and commercial applications.

Optional Add-Ons

1. Automatic Stacker: For efficient sheet stacking and easy transfer after production.
2. Remote PLC Systems: Allows operators to monitor and control the machine remotely, improving convenience.
3. Uncoiler and Recoiler Units: Simplify the feeding and winding of coils, minimizing downtime.
4. Leveling Systems: Ensure flatness and alignment of sheets before forming.
5. Coil Car Tippers: Assist in loading heavy coils onto the uncoiler, reducing manual labor.

Setup and Installation

The installation of a roofing sheet roll forming machine involves securing the machine to a leveled surface and connecting it to a power source. It requires initial calibration to set the desired profile and sheet length. Operators should perform test runs to ensure accuracy and make any necessary adjustments to the roller alignment or PLC settings.

Maintenance Requirements

Regular maintenance is essential to ensure optimal performance and longevity of the machine. Key maintenance tasks include:

• Lubricating moving parts to prevent wear.
• Inspecting rollers for any damage or misalignment.
• Cleaning the machine regularly to remove dust and metal residues.
• Checking hydraulic systems for leaks and refilling fluids as necessary.
• Periodically updating the PLC software to enhance functionality.

Pricing Range

Roofing sheet roll forming machines are available in various models, with prices typically ranging from $15,000 for basic models to $80,000 for advanced, high-speed machines with added automation.

Frequently Asked Questions (FAQ)

1. What materials can be used in a roofing sheet roll forming machine?

Roofing sheet roll forming machines are compatible with a range of metals, including galvanized steel, pre-painted steel, aluminum, and stainless steel. The type of material often depends on the specific roofing requirements and environmental conditions where the roofing sheets will be installed.

2. How fast can the machine produce roofing sheets?

Standard roofing sheet roll forming machines operate at speeds of 10 to 20 meters per minute. High-speed models are available and can produce sheets at up to 40 meters per minute, significantly increasing production capacity.

3. Can one machine produce multiple roofing profiles?

Yes, many modern roofing sheet roll forming machines are designed to be versatile and can produce multiple profiles. However, changing profiles may require adjustments or changeover time, depending on the machine model.

4. Is it possible to control the machine remotely?

Many roofing sheet roll forming machines offer PLC systems with remote control capabilities, allowing operators to manage production settings, monitor performance, and perform diagnostics remotely. This feature enhances operational convenience and safety.

5. What are the power requirements for these machines?

The power requirements depend on the machine model and production capacity. Typically, roofing sheet roll forming machines require 5 kW to 15 kW of power, and they may need three-phase power supply configurations.

6. How often does the machine require maintenance?

Regular maintenance is recommended to ensure optimal machine performance. This includes weekly lubrication, monthly inspections of the rollers and hydraulic system, and quarterly PLC system checks. Proper maintenance helps prevent unexpected downtime and extends the machine's lifespan.

7. Can this machine handle both pre-painted and plain metal coils?

Yes, roofing sheet roll forming machines can handle both pre-painted and plain metal coils. However, operators should take extra care when processing pre-painted coils to prevent scratching or damage to the coating during the forming process.

8. What are the safety features of a roofing sheet roll forming machine?

Standard safety features include protective covers, safety guards around moving parts, emergency stop buttons, and safety enclosures. These features help prevent accidents and injuries, ensuring a safer working environment for operators.

9. Is it possible to customize the length of the roofing sheets?

Yes, the length of the roofing sheets can be customized using the PLC system, which controls the cutting length. This flexibility allows operators to produce sheets of various lengths based on project requirements.

10. What should I consider when choosing a roofing sheet roll forming machine?

Key considerations include the type of roofing profile you need, material compatibility, production speed, power requirements, and machine size. Additionally, consider the availability of optional add-ons, ease of operation, and safety features based on your production needs.