Roofing sheet roll forming machine Philippines

A roofing sheet roll forming machine is a highly specialized equipment designed to produce roofing sheets of various profiles, sizes, and thicknesses. These machines are widely used in the construction industry for manufacturing metal roofing sheets, which are integral to residential, commercial, and industrial buildings. They are prized for their precision, efficiency, and ability to create customized roofing sheet designs.

Full Description of the Machine

The roofing sheet roll forming machine transforms metal coils (steel, aluminum, etc.) into finished roofing sheet profiles through a continuous bending operation. The process involves feeding the metal sheet through a series of rollers, each of which gradually shapes the sheet into the desired profile. These machines come with advanced automation and customization features, making them versatile for different roofing profiles such as trapezoidal, corrugated, or tile-shaped sheets.

Key components of the machine include:

• Uncoiler: Holds and unwinds the metal coil.
• Feeding Guide: Ensures the material feeds smoothly into the rollers.
• Roller Station: Shapes the sheet into the desired profile.
• Hydraulic Cutting System: Cuts the finished sheet to precise lengths.
• Control System: Automated PLC (Programmable Logic Controller) for accuracy and customization.
• Output Table: Collects the finished sheets for further handling.

Specifications

Applications

1. Construction Industry: Metal roofing sheets for residential and commercial buildings.
2. Industrial Roofing: Factories, warehouses, and storage facilities.
3. Agricultural Sheds: Barns and storage for equipment or crops.
4. Prefabricated Buildings: Portable cabins and modular structures.

Optional Features

• Automatic stackers for efficient handling of finished sheets.
• Remote PLC systems for operation and troubleshooting.
• Coil car and tippers for easier coil handling.
• Embossing units for textured sheets.
• Additional profiles for versatility.

Question and Answer Section

Q1: What materials can be used in a roofing sheet roll forming machine?
A1: The machine supports materials like galvanized steel, aluminum, pre-painted galvanized iron (PPGI), and color-coated steel.

Q2: How does the hydraulic cutting system work?
A2: The hydraulic cutting system uses a blade made of hardened steel, which cuts the sheet after forming. It operates under pressure to ensure clean and precise cuts.

Q3: Can the machine be customized for specific profiles?
A3: Yes, the machine can be customized to produce various roofing profiles, including trapezoidal, corrugated, and tile-shaped sheets.

Q4: What is the power requirement for operating the machine?
A4: The standard power requirement is 380V/50Hz/3Phase, but this can be customized to suit local power supply conditions.

Q5: How fast can the machine produce roofing sheets?
A5: Standard machines produce at a speed of 10–15 meters per minute. High-speed configurations can achieve faster outputs.

Q6: What is the maintenance requirement for the machine?
A6: Regular maintenance involves:

• Lubricating the rollers and chains.
• Checking hydraulic oil levels.
• Inspecting and cleaning the cutting blades.
• Verifying the alignment of rollers.

Q7: Are these machines suitable for small businesses?
A7: Yes, there are compact and cost-effective versions designed for small-scale operations, with a lower initial investment.