Roofing sheet roll forming machine Ukraine

Roofing sheet roll forming machines are vital in producing high-quality, durable roofing sheets for residential, commercial, and industrial construction. These machines are specifically designed to manufacture roofing profiles such as corrugated, trapezoidal, and standing seam panels with precision and consistency.

In Ukraine, with its diverse construction demands and growing industrial sectors, roofing sheet roll forming machines play a crucial role in meeting the needs of builders and developers.

Full Machine Description

A roofing sheet roll forming machine transforms flat steel coils into finished roofing profiles. This process involves feeding steel into the machine, where a series of rollers gradually shape the material into the desired profile.

The machine is equipped with cutting-edge technology to ensure accuracy, efficiency, and customization options. It is suitable for producing roofing sheets used in various climates and architectural styles in Ukraine.

Specifications

Here are the detailed specifications of a standard roofing sheet roll forming machine:

• Raw Material: Galvanized steel, aluminum, pre-painted steel, or stainless steel.
• Material Thickness: 0.3 mm to 1.2 mm.
• Profile Types: Corrugated, trapezoidal, standing seam, and other customized profiles.
• Roller Material: High-grade 45# steel with hard chrome plating for durability.
• Number of Stations: 14 to 22 (depending on the profile complexity).
• Frame: Welded steel frame to ensure structural stability.
• Cutting System: Hydraulic cutting with high-speed steel blades for precise cuts.
• Motor Power: 5.5 kW to 15 kW, depending on machine size.
• Control System: PLC control system with a user-friendly touchscreen interface.
• Production Speed: 15 to 30 meters per minute.
• Dimensions: Machine length ranges from 6 meters to 12 meters.
• Weight: 3,000 kg to 6,000 kg.
• Power Supply: Customized for Ukrainian standards (380V/50Hz).

Optional Extras

• Decoilers: Manual or hydraulic for efficient coil loading.
• Stackers: Automated stacking of finished sheets.
• Embossing Rollers: For creating unique textures on sheets.
• Custom Die Sets: For producing specific designs.

Applications in Ukraine

• Residential Buildings: High-quality roofing for houses and apartments.
• Industrial Structures: Warehouses, factories, and storage units.
• Agricultural Buildings: Barns, silos, and farmhouses.
• Commercial Spaces: Shopping malls, office buildings, and showrooms.

Setup and Installation

1. Foundation Preparation: Install the machine on a flat, stable surface.
2. Electrical Connection: Ensure compatibility with local power supply standards.
3. Coil Loading: Use a decoiler to feed raw material into the machine.
4. Profile Adjustment: Set rollers and dies according to the desired roofing profile.
5. Trial Run: Perform a test run to ensure accuracy and quality.

Maintenance Requirements

• Regular lubrication of rollers and moving parts.
• Routine inspection of hydraulic systems and electrical connections.
• Cleaning of cutting blades to maintain precision.
• Periodic software updates for the PLC system.

Question and Answer Section

Q1: What types of profiles can the machine produce?
A: The machine can produce corrugated, trapezoidal, standing seam, and custom roofing profiles.

Q2: How long does it take to set up the machine?
A: Setup typically takes one to two days, depending on the machine's complexity and available resources.

Q3: Is the machine compatible with Ukrainian power standards?
A: Yes, machines can be customized to work with 380V/50Hz power supply standards in Ukraine.

Q4: What is the typical lifespan of the machine?
A: With proper maintenance, a roofing sheet roll forming machine can last 10–15 years.

Q5: Are there any specific materials recommended for Ukrainian weather?
A: Galvanized steel and pre-painted steel are ideal due to their corrosion resistance and durability in diverse weather conditions.

Q6: Can the machine handle multiple material thicknesses?
A: Yes, it can handle material thicknesses ranging from 0.3 mm to 1.2 mm.

Q7: Are training and support available?
A: Most suppliers offer training for operators and ongoing technical support.