Scaffold roll forming machines are specialized equipment designed for the efficient production of scaffolding components. These machines create profiles used in construction scaffolding systems, such as walkboards, ledger beams, and tubes. Known for their high-speed production capabilities and consistent output quality, these machines are essential for scaffold manufacturers catering to the construction industry's demands.

Machine Description

A scaffold roll forming machine is a fully automated system designed to produce durable and precise scaffold profiles. It transforms raw steel coils into finished scaffolding components through continuous roll forming, ensuring uniformity and meeting strict safety standards.

These machines are equipped with advanced technologies, including hydraulic systems, programmable logic controllers (PLC), and servo motors, to deliver high-quality scaffolding products. They cater to industries requiring temporary platforms for construction, maintenance, and repairs.

Machine Specifications

1. General Specifications

• Production Speed: Up to 20-30 meters per minute.
• Profile Material: Carbon steel, galvanized steel, or stainless steel.
• Material Thickness: 1.5mm to 3.0mm.
• Material Width: 100mm to 500mm.
• Roller Material: High-grade GCr15 steel with chrome plating for durability.
• Machine Weight: Approximately 12-18 tons.
• Machine Dimensions: 9m x 1.5m x 1.6m.

2. Key Components

• Decoiler: Hydraulic or manual options available; capacity up to 5 tons.
• Roller Stations: 12-20 stations, depending on the profile complexity.
• Cutting System: Hydraulic cutting with precision up to ±0.5mm.
• Punching System: Optional hydraulic or mechanical punching for bolt holes or custom designs.
• Drive System: Gear-driven or chain-driven, ensuring smooth operation.
• Control System: PLC with touchscreen interface for real-time adjustments.
• Safety Features: Emergency stop buttons, safety guards, and enclosure systems.

3. Optional Add-ons

• Automatic Stacker: Collects and organizes finished profiles.
• Remote PLC Control System: Enables remote monitoring and adjustments.
• Leveling System: Ensures raw material flatness before forming.
• Uncoiler/Recoiler: For efficient material handling.

Benefits of Using a Scaffold Roll Forming Machine

1. High Efficiency: Continuous production ensures higher throughput compared to manual methods.
2. Cost-Effective: Reduced labor costs and material wastage.
3. Precision: Consistent quality and precise dimensions meet international safety standards.
4. Versatility: Ability to produce various scaffolding profiles with custom designs.
5. Durability: Robust machine design ensures long-term reliability.

Scaffold Profiles Produced

• Walkboards: Perforated or non-perforated platforms for worker support.
• Ledger Beams: Structural components providing horizontal support.
• Tubular Scaffolds: Cylindrical profiles for upright supports.
• Brackets and Braces: Accessories for stability and safety.

Market and Industry Applications in Norway

In Norway, scaffold roll forming machines are widely used in the construction industry for creating temporary platforms. With strict regulations on safety and sustainability, scaffold components produced by these machines meet the demands of large-scale infrastructure projects, residential construction, and offshore oil and gas industries.

Setup and Installation Process

1. Site Preparation: Ensure a clean and level floor with proper ventilation.
2. Electrical Connections: Match machine power supply to Norway's standard (230V/400V, 50Hz).
3. Raw Material Loading: Install steel coils onto the uncoiler.
4. Calibration and Testing: Configure rollers and test initial output.
5. Production Start: Monitor the system via PLC for smooth operation.

Maintenance Requirements

• Daily Checks: Inspect rollers and lubrication systems.
• Weekly Maintenance: Clean components and check for wear and tear.
• Monthly Servicing: Test hydraulic systems and replace worn parts.
• Annual Overhaul: Comprehensive inspection and replacement of critical components.

Pricing

• Low-End Machines: Basic features, manual punching – $80,000 to $120,000.
• Mid-Range Machines: Advanced PLC systems, semi-automatic operation – $120,000 to $180,000.
• High-End Machines: Fully automated with multiple add-ons – $180,000 to $250,000.

FAQs

1. What materials can be used with a scaffold roll forming machine?

These machines are compatible with carbon steel, galvanized steel, and stainless steel with thicknesses ranging from 1.5mm to 3.0mm.

2. What is the average production speed?

The machine can produce profiles at a speed of up to 30 meters per minute, depending on the material and profile design.

3. Are scaffold roll forming machines suitable for custom profiles?

Yes, most machines can be customized to produce unique profiles by adjusting the rollers and adding optional punching stations.

4. What is the power requirement for these machines in Norway?

Scaffold roll forming machines typically operate on 400V, 50Hz, three-phase power supply, aligning with Norwegian industrial standards.

5. How long does it take to install the machine?

The installation process typically takes 2-3 days, including calibration and test production.

6. What certifications are required for scaffold components in Norway?

Components must comply with EN 12811 standards for temporary works equipment in Europe, ensuring safety and quality.

7. Can the machine handle perforation for walkboards?

Yes, machines equipped with punching stations can create perforated walkboards as required.