Shadow Wall Angle Roll Forming Machine – UAE

Condition
New
Listing ID
84788

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Shadow Wall Angle Roll Forming Machine – UAE

Product Overview

The Shadow Wall Angle Roll Forming Machine is a high-precision, heavy-duty industrial solution designed for the continuous production of shadow angle profiles used in drywall and architectural wall systems. Built for durability and optimized for UAE conditions, this roll forming machine is ideal for mass production with minimal waste, offering unmatched consistency and accuracy across every profile produced.

Engineered with hardened components, user-friendly automation, and built-in safety features, this machine is perfectly suited for manufacturers in the UAE who demand reliability, customization, and high productivity.

Industries Served

The Shadow Wall Angle Roll Forming Machine caters to a wide range of industries across the UAE and Gulf region, including:

  • Construction & Drywall Framing
    Used in framing systems and ceiling suspensions for both residential and commercial structures.

  • Interior Fit-Out Contractors
    Frequently used for shadow gaps, ceiling junctions, and decorative trims.

  • Architectural and Façade Design
    For precise angular profiles used in feature walls and recessed lighting installations.

  • Industrial & Modular Construction
    Ideal for pre-fabricated building systems and lightweight framing.

Examples of Use in UAE Projects

  • Luxury hotel interiors in Dubai

  • Commercial towers in Abu Dhabi

  • Retail fit-outs in Sharjah malls

  • Modular housing developments across the Emirates

Machine Type & Capabilities

  • Machine Type: Cold Roll Forming Machine – Shadow Wall Angle Profile

  • Production Speed: 15–30 meters/min (adjustable)

  • Material Thickness Range: 0.3–0.8 mm

  • Material Width Range: 60–200 mm (depending on profile design)

  • Material Types: Galvanized Steel (GI), Pre-painted Steel, Aluminium

  • Material Yield Strength: 235–550 MPa (34–80 ksi)

Technical Specifications

  • Roller Material: High-grade GCr15 steel, heat-treated and hard chrome coated

  • Roller Surface Treatment: Polished, anti-corrosion coating

  • Number of Forming Stations: 10–16 stations (customizable)

  • Roller Shaft Diameter: 50 mm

  • Shaft Material: 45# high-strength steel, precision-ground

  • Main Drive Type: Chain drive or gear drive (depending on preference)

  • Power Supply (UAE): 380V / 50Hz / 3-Phase

  • Motor Power: 4–7.5 kW depending on configuration

  • Cutting Method: Hydraulic post-cutting system

  • Blade Material: Cr12MoV high-speed steel, heat-treated

  • Control Type: PLC automatic control system with touchscreen (Siemens/Delta)

  • Operating Mode: Fully automatic / manual override

  • De-coiling System: Manual or hydraulic uncoiler (3–5 ton capacity)

  • Punching/Notching System (Optional): Hydraulic punching available for customized cutouts

  • Machine Frame: Welded steel frame with stress relief treatment

  • Frame Steel Thickness: 18–25 mm

  • Profile Shape: 90° Shadow Wall Angle / Recessed Corner Trim

  • Profile Width and Depth: Width: 20–50 mm | Depth: 20–50 mm (customizable)

  • Length Tolerance: ±1.0 mm per 3 meters

Safety Features

  • Full Protective Covers over forming stations

  • Emergency Stop Button with lock-out mechanism

  • Overload Protection System on the hydraulic and motor units

Material Specifications

  • Common Materials:
    Galvanized Steel Coil (GI) – Z80 to Z275 coating
    Aluminium – 3000 & 5000 series alloys
    Pre-painted Steel Coil (PPGI)

  • Recommended Material Gauge: 0.4 mm to 0.7 mm

  • KSI Strength Range: 34–80 ksi depending on application

Customization Options

  • Coil car or hydraulic uncoiler upgrade

  • Profile embossing units

  • Servo flying cut-off systems for higher speeds

  • In-line punching/notching

  • Dual-profile or adjustable roller tooling

  • Auto stacking systems

Advantages & USPs

Custom-Built for UAE Applications
Designed to suit project specifications for buildings in high-temperature, high-humidity environments.

Reduced Downtime
Quick-change tooling and modular stations help reduce changeover time and increase throughput.

Energy Efficient
Advanced PLC controls and smart automation reduce power consumption without sacrificing speed.

Precision Manufacturing
Ensures tight tolerances and consistent profile formation—crucial for architectural aesthetics and fit-outs.

Support & Warranty
1-Year warranty with remote setup assistance, spare parts availability, and UAE-wide technical support.

Delivered Anywhere in the UAE
Whether you’re in Dubai, Abu Dhabi, or Sharjah, the machine can be delivered directly from our global manufacturing partner with full setup support.

Pricing

Prices Start From: USD $34,000 
(Depending on configuration, automation level, and optional extras)

What Affects Final Price:

  • Profile complexity and design

  • Automation level (manual vs. full auto)

  • Quantity of forming stations

  • Optional systems (punching, decoiler, stacker)

  • Electrical and hydraulic upgrades

For a tailored quote based on your project, email your profile drawing or specifications to:
[email protected]

Frequently Asked Questions (FAQs)

Q1: Can this machine be used for different shadow angle sizes?
Yes. The machine can be customized to produce various widths and depths or built with adjustable tooling for multi-size output.

Q2: How long does it take to install and set up in the UAE?
Standard setup time is 3–5 days, with remote or on-site installation support depending on your location.

Q3: Is a coil uncoiler included?
A standard manual uncoiler is included; hydraulic options can be added upon request.

Q4: What is the typical coil size used?
Standard coils: 600–1250 mm width, inner diameter 508 mm, outer diameter up to 1250 mm.

Q5: Is operator training included?
Yes. Basic training is provided via video, with optional on-site training available in the UAE.

Conclusion

The Shadow Wall Angle Roll Forming Machine is a robust, precision-built solution tailored to the needs of construction and architectural industries in the UAE. With full customization, competitive pricing, and technical support, it’s the ideal machine for companies aiming to enhance production speed and output quality while lowering operational costs.

For Quotes and Profile Analysis
Send drawings and requirements to [email protected]
All machines are new, built-to-order, and deliverable across the UAE.