A Shutter Door Roll Forming Machine is specially designed to produce steel rolling shutter slats used in a variety of commercial, industrial, and residential settings. These machines are built to ensure the precise shaping, bending, and cutting of metal to create high-quality, durable slats. Shutter doors made from roll-formed slats offer strength, security, and easy maintenance, making them a popular choice for protecting shopfronts, garages, warehouses, and other spaces.

Machine Description

The Shutter Door Roll Forming Machine operates by feeding steel coils through a series of rollers, each of which shapes the metal into the desired profile. The machine is engineered to handle materials like galvanized steel, stainless steel, and aluminum, giving versatility in terms of durability and finish. The end products typically feature interlocking profiles for easy installation and a neat, professional appearance. Key features include an efficient PLC control system, which automates the process for increased precision and consistency, and a robust hydraulic cutting system that ensures smooth, burr-free edges.

Specifications

1. Roller Materials: High-grade, heat-treated steel with chrome plating for longevity and corrosion resistance.
2. Frame Size: Heavy-duty steel frame with precision-welded construction for stability.
3. Material Thickness: Capable of processing materials from 0.6 to 1.5 mm in thickness.
4. Machine Speed: Up to 15-30 meters per minute, depending on material thickness and complexity.
5. Power Supply: 380V/50Hz/3-phase or customizable for local standards.
6. PLC Control System: Integrated PLC (Programmable Logic Controller) with touch screen for easy operation and adjustments.
7. Hydraulic Cutting System: High-precision hydraulic cutting for clean cuts and no burrs.
8. Servo Motor: Ensures precise feeding of the steel coils for consistent product quality.
9. Safety Guards: Protective enclosures to ensure operator safety during machine operation.
10. Profile Width: Supports various profile widths (usually 80–120 mm, customizable per project requirements).
11. Optional Components:

• Decoiler (manual or automatic) to hold and release the steel coil.
• Stacker for orderly product arrangement.
• Hydraulic uncoiler for efficient coil handling.

Profile Description

• Materials: Compatible with galvanized steel, stainless steel, and aluminum.
• Size Options: Adjustable width and length options to cater to specific door sizes.
• Material Gauge: Typically processes 0.6-1.5 mm thick materials.
• Market Use: Shutter doors are commonly used in commercial storefronts, industrial garages, residential garages, and shop entrances.
• Popular Countries: Widely used in countries like the United States, UK, Australia, and across the Middle East due to its durability and ease of use.

Setup and Installation Process

1. Machine Assembly: Place all components in designated positions, ensuring the machine frame is stable.
2. Electrical Connection: Connect to the specified power supply and configure the PLC system.
3. Feeding the Coil: Load the coil onto the decoiler and feed it through the guide rollers.
4. Calibration: Adjust settings on the PLC to ensure the machine operates according to specifications.
5. Trial Run: Test the machine with a small run to ensure all components are functioning properly and making accurate cuts.

Maintenance Requirements

Regular maintenance is essential to keep the shutter door roll forming machine in optimal condition:

• Lubricate rollers and moving parts to prevent wear.
• Inspect and replace hydraulic oil as per manufacturer recommendations.
• Clean and check the PLC system for any signs of malfunction or calibration needs.
• Check cutting blades for sharpness and replace if necessary.
• Inspect safety guards to ensure they are functional and secure.

Frequently Asked Questions

1. What materials can be used with a shutter door roll forming machine?

• Shutter door roll forming machines can work with galvanized steel, stainless steel, and aluminum, providing versatility in terms of strength and appearance.

2. Can the machine handle different thicknesses of material?

• Yes, these machines typically handle materials ranging from 0.6 to 1.5 mm thick, though custom configurations may allow for a broader range.

3. How fast does the shutter door roll forming machine operate?

• The machine operates at speeds between 15-30 meters per minute, depending on the thickness of the material and the profile complexity.

4. Is the machine easy to operate?

• Yes, most shutter door roll forming machines are equipped with an easy-to-use PLC control system, allowing operators to adjust settings easily.

5. What additional equipment is recommended?

• Optional equipment like a decoiler, stacker, and hydraulic uncoiler can improve workflow efficiency and handling, particularly for larger production runs.

6. How often should the machine be serviced?

• Regular servicing every 3-6 months is recommended, depending on usage levels. Specific components like hydraulic oil and cutting blades may require more frequent checks.

7. What is the typical power requirement for the machine?

• Most machines require a 380V/50Hz/3-phase power supply, though they can be customized to suit different regional power requirements.