Shutter door roll forming machine UK

A Shutter Door Roll Forming Machine is a specialized equipment designed to manufacture shutter door slats or profiles efficiently and with precision. These machines are widely used in the production of rolling shutter doors for residential, commercial, and industrial applications. This machine is integral to industries where secure and durable shutters are required.

Machine Description

The shutter door roll forming machine is engineered to produce high-quality shutter profiles using advanced roll-forming technology. It handles various materials, including galvanized steel, aluminum, and stainless steel, ensuring flexibility to meet diverse industry requirements.

Equipped with automation features and precision tools, this machine ensures efficient production with minimal waste. It can manufacture profiles of different sizes and thicknesses, making it suitable for custom and standard applications.

Machine Specifications

• Material Compatibility:
  • Galvanized Steel: 0.8 mm–1.2 mm
  • Aluminum: 1.0 mm–1.5 mm
  • Stainless Steel: 0.8 mm–1.2 mm
• Machine Speed:
  • 12–15 meters per minute (varies based on profile design and material)
• Roller Materials:
  • High-grade GCr15 steel with chrome plating for durability and corrosion resistance.
• Forming Stations:
  • 16–20 stations (varies depending on the profile complexity)
• Cutting System:
  • Hydraulic cutting with high precision.
  • Material: Cr12Mov steel for long-lasting sharpness.
• Control System:
  • Fully automated PLC system with a user-friendly interface.
  • Remote control options available for ease of operation.
• Power Requirements:
  • Main Motor: 7.5 kW
  • Hydraulic Motor: 3.7 kW
  • Voltage: 380V, 50Hz (adaptable for UK standards)
• Machine Dimensions:
  • Length: 7 meters
  • Width: 1.5 meters
  • Height: 1.5 meters
• Weight:
  • Approximately 5,500 kg
• Optional Features:
  • Automatic stacker for profiles.
  • Embossing rollers for decorative patterns.
  • Perforation units for ventilation holes.

Applications

1. Residential Buildings: Rolling shutter doors for garages and home security.
2. Commercial Use: Shutter profiles for shop fronts and storage areas.
3. Industrial Use: Heavy-duty shutters for warehouses and factories.

Key Benefits

• High production efficiency.
• Precision forming with consistent quality.
• Low maintenance requirements.
• Customizable profiles to meet market demands.
• User-friendly operation with minimal training.

Question and Answer Section

Q1: What types of materials can the shutter door roll forming machine process?

• The machine is compatible with galvanized steel, aluminum, and stainless steel. It can handle material thicknesses ranging from 0.8 mm to 1.5 mm, depending on the material type.

Q2: How can the machine be customized for specific UK market needs?

• The machine can be adjusted to meet UK power supply standards (380V, 50Hz) and can produce profiles commonly used in the UK market for residential and commercial shutters.

Q3: What is the average production speed of the machine?

• The average production speed is 12–15 meters per minute, depending on the complexity of the profile and the material being used.

Q4: Does the machine come with any warranty?

• Most manufacturers offer a 1–2 year warranty covering major components such as the rollers, cutting system, and PLC control.

Q5: Is technical support available for installation and operation?

• Yes, technical support is typically provided, including remote assistance, user manuals, and on-site installation (if required).

Q6: What is the maintenance schedule for this machine?

• Regular maintenance includes lubrication of moving parts, checking and tightening bolts, and periodic inspection of rollers and the hydraulic system to ensure optimal performance.

Q7: Are there any safety features included?

• The machine is equipped with safety guards, emergency stop buttons, and a protective enclosure around the moving parts to ensure operator safety.

Q8: What are the delivery options to the UK?

• Machines can be shipped to the UK, with delivery times varying based on manufacturing and customs clearance. Shipping insurance is recommended for high-value equipment.

Q9: Can I add additional features, such as perforation or embossing?

• Yes, optional units for perforation and embossing can be included to meet specific design requirements.

Q10: What is the cost range for a shutter door roll forming machine?

• Prices vary based on configuration, ranging from £25,000 to £100,000 for standard models, with higher-end machines costing more due to added features.