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Shutter roll forming machines are designed to produce high-quality shutter profiles used in various industries, including residential, commercial, and industrial applications. These machines are tailored to meet the growing demand for durable and secure shutter systems in Canada, offering precision, efficiency, and versatility.
A shutter roll forming machine is a robust and fully automated system capable of producing shutter profiles from raw material coils. These machines are designed to create profiles that meet strict dimensional accuracy, aesthetic standards, and functional requirements.
The system incorporates advanced technology such as computer numerical control (CNC) and programmable logic controllers (PLCs) for seamless operation. Depending on the specific requirements, the machines can include features for punching, cutting, and notching, offering versatility in the production process.
Key Features:
Specification | Details |
---|---|
Roller Material | High-grade chromium steel for durability and precision. |
Frame Construction | Heavy-duty steel frame for stability and reduced vibrations. |
Profile Material | Galvanized steel, aluminum, or pre-painted steel. |
Material Thickness | 0.5 mm to 2.0 mm (adjustable based on requirement). |
Production Speed | Up to 30 m/min (depending on profile complexity). |
Punching System | Hydraulic or mechanical punching options available. |
Cutting System | Hydraulic cutting with high precision for clean edges. |
PLC System | Siemens or Mitsubishi PLC for accurate operation and monitoring. |
Motor Power | 7.5 kW to 15 kW (depending on production requirements). |
Power Supply | 220V/380V, 50Hz/60Hz, 3-phase (customized for Canadian power standards). |
Control System | Touchscreen interface for easy control and operation adjustments. |
Safety Features | Safety guards, emergency stop, and sensor-based fault detection. |
Optional Extras | Decoiler, recoiler, stackers, remote monitoring systems, and coil tippers. |
A: These machines can process galvanized steel, pre-painted steel, and aluminum. Material thickness typically ranges from 0.5 mm to 2.0 mm.
A: Yes, shutter roll forming machines can be configured to work with 220V or 380V, 50Hz or 60Hz, 3-phase power supplies as per Canadian requirements.
A: Optional extras include decoilers, recoilers, automatic stackers, remote PLC monitoring systems, and hydraulic punching systems for added versatility.
A: While shutter roll forming machines are typically designed for high-volume production, smaller models are available for small-scale operations.
A: Installation and setup typically take 2–3 days, depending on the complexity of the system and the availability of pre-configured settings.
A: Production speed can reach up to 30 meters per minute, depending on the profile design and material thickness.
A: Regular maintenance includes cleaning the rollers, lubricating moving parts, and checking the hydraulic and electrical systems for wear or faults.
A: Yes, most manufacturers and suppliers provide after-sales support, including installation assistance, operator training, and spare parts supply.
By investing in a shutter roll forming machine, businesses in Canada can achieve precision, efficiency, and adaptability in their manufacturing processes, catering to a diverse market for shutter systems.