Slat roll forming machine Philippines

The Slat Roll Forming Machine is designed for the efficient production of slats used in applications like rolling shutters, security doors, blinds, and partitions. These machines are engineered for precision and durability, ensuring consistent quality for mass production. Slat roll forming machines are versatile and can handle various materials, thicknesses, and widths, making them suitable for diverse industries.

Key benefits include high-speed operation, customizable profiles, and easy integration with automation systems such as cutting, punching, and stacking mechanisms. These machines are ideal for manufacturers aiming for high productivity and superior product quality.

Specifications of the Slat Roll Forming Machine

• Roller Materials: High-grade GCr15 steel with hard chrome plating for durability and precision.
• Frame Structure: Welded steel frame with stress-relieved components for stability and long-term performance.
• Forming Stations: Typically 12–20 stations, depending on the complexity of the slat profile.
• Material Thickness: 0.5 mm to 1.5 mm (customizable).
• Material Width: 50 mm to 300 mm (based on slat dimensions).
• Material Types: Galvanized steel, aluminum, stainless steel, and coated steel.
• Motor Power: 7.5 kW to 15 kW, depending on the machine's capacity.
• Cutting System: Hydraulic cutting with high-precision blades for burr-free cuts.
• Punching System: Servo-controlled punching for locks, slots, and decorative holes.
• Speed: Up to 25–30 meters per minute (adjustable based on profile complexity).
• Control System: PLC with touchscreen interface for easy operation and profile adjustments.
• Optional Features:
  • Automatic Stacker: For collecting finished slats efficiently.
  • Remote Monitoring System: PLC systems with IoT connectivity for remote diagnostics and operation.
  • Coil Handling Equipment: Coil car and hydraulic uncoilers for smooth material feeding.

Applications of Slat Roll Forming Machines

• Rolling Shutters: For industrial and commercial use, providing security and weather protection.
• Blinds and Partitions: Used in interior spaces for aesthetic and functional purposes.
• Garage Doors: Durable slats for residential and commercial garage doors.
• Security Grilles: For retail storefronts and secure enclosures.

Question and Answer Section

Q1: What materials can be used in the Slat Roll Forming Machine?
A: The machine is compatible with galvanized steel, aluminum, stainless steel, and coated steel. Material thickness typically ranges from 0.5 mm to 1.5 mm, but custom options can be designed.

Q2: What is the typical production speed of the machine?
A: The machine operates at speeds of up to 25–30 meters per minute, depending on the complexity of the profile and material type.

Q3: Can the machine be customized for specific slat designs?
A: Yes, the machine can be tailored to produce a wide range of slat profiles with custom punching, notching, and cutting configurations.

Q4: What is the maintenance requirement for the machine?
A: Regular maintenance includes lubrication of moving parts, inspection of rollers and cutting blades for wear, and cleaning of the control panel and sensors to ensure precise operation.

Q5: Is it possible to integrate additional automation systems?
A: Absolutely. The machine supports integration with stackers, coil handling equipment, and IoT-enabled remote monitoring systems.

Q6: What power supply does the machine require?
A: Most machines operate on a 380V/50Hz three-phase power supply. However, customization is available for different voltage requirements.

Q7: What industries commonly use slats made by this machine?
A: Industries include construction, retail, automotive, and interior design.

Q8: How long does it take to install and set up the machine?
A: Installation and setup typically take 3–5 days, including calibration and trial runs.