Solar Bracket Roll Forming Machine – UAE Market Overview
Custom-Built for Solar Infrastructure Projects in Abu Dhabi, Dubai, Sharjah, and Beyond

Product Description

The Solar Bracket Roll Forming Machine is a precision-engineered solution designed to manufacture structural mounting brackets for solar panel installations. Built to serve the UAE’s rapidly growing solar energy sector, this machine produces high-strength, corrosion-resistant metal brackets used in both ground-mounted and rooftop PV (photovoltaic) systems.

Manufactured to international quality standards and tailored to meet the profile, gauge, and output requirements of solar contractors in the UAE, this roll forming line offers robust performance, flexibility, and fast ROI for both small-scale solar installers and large EPC contractors.

With a high-speed forming line, durable construction, and advanced automation systems, this machine streamlines the production of custom solar support structures — reducing labor, material waste, and lead time.

Machine Technical Specifications

• Machine Type: Solar Mounting Bracket Roll Forming Machine

• Production Speed: 10–20 meters per minute

• Material Thickness Range: 1.2 – 2.5 mm

• Material Width Range: 100 – 500 mm

• Material Types: Galvanized Steel (GI), Stainless Steel (SS), Aluminum (optional)

• Material Yield Strength: Up to 350 MPa (50 KSI)

• Roller Material: GCr15 hardened steel

• Roller Surface Treatment: Hard chrome-plated for corrosion and wear resistance

• Number of Forming Stations: 14–22 stations (customizable)

• Roller Shaft Diameter: 70 mm

• Shaft Material: High-strength 40Cr steel, quenched and tempered

• Main Drive Type: Gearbox or chain drive (as specified)

• Power for UAE: 380V / 50Hz / 3Phase (customizable for DEWA or ADDC requirements)

• Motor Power: 11–15 kW depending on configuration

• Cutting Method: Hydraulic post-cutting for precision and clean cuts

• Blade Material: Cr12MoV, heat-treated for long life

• Control Type: PLC-based control system (Siemens or Delta)

• Operating Mode: Fully automatic with touch screen HMI

• De-coiling System: Hydraulic uncoiler with 3–5 ton capacity

• Punching/Notching System: Integrated hydraulic punching (slotting, holes as per drawing)

• Machine Frame: Welded steel base, stress-relieved and painted

• Thickness of Frame Steel: 20 mm side wall plates

• Profile Shape: C/U channel or custom bracket shape

• Profile Width and Depth: 40–100 mm width / 20–50 mm depth

• Length Tolerance: ±1.0 mm

• Safety Features:

  • Full protective covers

  • Emergency stop system

  • Electrical overload protection

Industries Served

The solar bracket roll forming machine supports industries focused on:

• Solar Energy & Renewables

• Construction & Infrastructure

• Metal Fabrication

• Utilities & Energy Contractors

Use Case Examples:

• Production of solar mounting rails, bracing supports, and tilt brackets

• Supply to EPC contractors, solar panel installers, and off-grid infrastructure builders

• OEM fabrication for international or local solar equipment suppliers

Customization Options

• Variable material gauges (1.0–3.0 mm available)

• Modular punching dies for hole patterns and slots

• Integration with coil handling systems (coil car, auto levelers)

• Optional stacking systems and automated packing lines

• Remote diagnostics and PLC upgrades for smart factory integration

Unique Selling Propositions (USPs)

UAE-Ready Configuration – Built for DEWA/ADDC voltage and local specifications
Tailored Profile Support – Machines built exactly to customer-provided bracket dimensions
Corrosion-Protected Rollers – Long lifespan even with galvanized or stainless material
High Output, Low Waste – Optimized material use, minimal scrap
Punch + Form + Cut in One Line – No secondary processing required
One-Year Warranty – Plus long-term technical support & parts supply
Fast Delivery Across UAE – Including Abu Dhabi, Dubai, Sharjah, and other Emirates

These advantages help UAE fabricators reduce outsourcing, lower labor costs, speed up bracket production, and scale their solar projects with confidence.

Pricing Information

• Prices start from: USD $65,000 
  (Varies by profile complexity, punching requirements, and automation level)

What Affects Final Price:

• Profile complexity or size range

• Custom punching/slotting needs

• Coil loading and handling upgrades

• Speed and motor type requirements

• Add-ons like stackers or robotic arms

For a tailored quote, email your profile drawing, thickness, length range, and material type to: [email protected]

Location & Delivery

All solar bracket roll forming machines are custom-built and brand new, manufactured by trusted global partners. Machines are delivered across the UAE, including Abu Dhabi, Dubai, Sharjah, and all major industrial zones.

Questions and Answers

Q: What types of solar brackets can this machine make?
A: It can produce C, U, L, and Z-shaped profiles, with pre-punched slots and holes based on the mounting design. Custom profiles are fully supported.

Q: What kind of material is typically used?
A: GI (galvanized steel) is most common, with thicknesses from 1.2 mm to 2.5 mm and yield strength up to 50 ksi. Aluminum and stainless steel are optional.

Q: Can I use this machine for other structural brackets?
A: Yes. It’s commonly adapted for carport structures, scaffolding braces, and light structural profiles beyond just solar.

Q: Does it come with a warranty?
A: Yes, all machines include a 1-year warranty from dispatch and lifetime remote support.

Q: How long is the delivery time?
A: Standard delivery time is 50–70 days after deposit, depending on customization requirements.

Contact & Quote Requests

To get the best offer, please send:

• Profile drawings (CAD or PDF)

• Material type and thickness

• Voltage requirement

• Desired production speed

Email: [email protected]

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