Square pile roll forming machine China

A Square Pile Roll Forming Machine is a specialized piece of equipment designed to produce square-shaped steel piles used in construction and civil engineering projects. These piles are widely used for foundation reinforcement, retaining walls, and structural support due to their strength and load-bearing capabilities. The machine is engineered for precision and high-speed production, ensuring uniformity in profile dimensions and consistent quality.

Key Features

• Automated Operations: Equipped with advanced PLC systems for precise control and efficient production.
• Durable Construction: Built with high-strength materials for longevity and reliability under heavy-duty operation.
• Customizable Profiles: Supports various square pile sizes and material thicknesses.
• High Production Speed: Capable of manufacturing piles at a rapid pace to meet industrial demands.
• User-Friendly Interface: Simple setup and operation, with safety features to protect operators.

Machine Specifications

• Roller Materials: High-grade chrome-coated steel rollers for durability and corrosion resistance.
• Punching and Notching: Hydraulic punching system for precise hole placement, if required.
• Frame Size: Heavy-duty steel frame, typically ranging from 300 mm to 600 mm depending on the pile size.
• Motors:
  • Main motor power: 7.5–15 kW (varies by model and profile requirements).
  • Servo motors for feeding and precision control.
• Hydraulic Cutting System: Hydraulic cutting mechanism for clean and precise cutting.
• Production Speed: 20–40 meters per minute.
• Material Thickness: Supports 2–8 mm steel thickness.
• Material Types: Suitable for galvanized steel, mild steel, and high-strength steel.
• PLC System: Advanced touch-screen PLC for programming and monitoring production parameters.
• Safety Features: Enclosures, safety guards, and emergency stop mechanisms.

Optional Extras

• Stackers: Automatic stacking systems for efficient product handling.
• Coil Handling Systems: Coil car tippers and uncoilers for seamless material feeding.
• Remote PLC Control: Allows operation and monitoring from a remote location.
• Leveling Systems: Ensures straight and distortion-free products.

Setup and Installation

1. Foundation Preparation: Install the machine on a leveled and stable concrete floor.
2. Power Connection: Connect the machine to a power supply that meets its requirements (typically 380V/50Hz or as specified).
3. Material Loading: Load the steel coil onto the uncoiler and align it with the feeding system.
4. Calibration: Set the desired pile dimensions and thickness using the PLC system.
5. Trial Run: Perform a test production to ensure precision and functionality.
6. Production Start: Begin full-scale operation after confirming all parameters.

Maintenance Requirements

• Daily Checks: Inspect rollers, motors, and hydraulic systems for any signs of wear or damage.
• Lubrication: Regularly lubricate moving parts to reduce friction and wear.
• Cleaning: Clean the rollers and cutting systems to prevent material buildup.
• Software Updates: Update the PLC software periodically to enhance performance.

Question and Answer Section

Q1. What materials can the machine handle?

The machine can process galvanized steel, mild steel, and high-strength steel, with thicknesses ranging from 2 to 8 mm.

Q2. Can this machine produce custom square pile sizes?

Yes, the machine can be customized to produce a variety of square pile sizes according to customer specifications.

Q3. What is the average production speed?

The average production speed is 20–40 meters per minute, depending on the material thickness and pile dimensions.

Q4. Is the machine compatible with international power standards?

Yes, the machine can be configured to work with different power standards, such as 380V/50Hz or 440V/60Hz.

Q5. What is included in the warranty?

Most manufacturers provide a 1–2 year warranty covering parts and labor, excluding wear-and-tear components.

Q6. How long does installation take?

Installation typically takes 2–3 days, including calibration and trial runs.

Q7. Can the machine be operated remotely?

Yes, with the optional remote PLC control system, the machine can be monitored and operated from a distance.

Q8. What industries use square piles?

Square piles are extensively used in construction, civil engineering, bridge building, and foundation reinforcement.

Q9. How can I ensure product quality?

Regular maintenance, proper material selection, and precise programming of the machine's PLC system will ensure consistent quality.

Q10. What extras are recommended for high-volume production?

For high-volume production, stackers, coil handling systems, and automated leveling systems are recommended to increase efficiency and reduce manual labor.