Steel Door Roll Forming Machine in India

Machine Description

A Steel Door Roll Forming Machine is an advanced piece of equipment designed specifically to produce steel doors with precision and efficiency. This machine automates the shaping process, transforming coiled steel into customized door profiles suitable for various applications. The doors manufactured through roll forming are durable, resistant to environmental conditions, and offer enhanced security. Industries ranging from construction to automotive use steel doors made with these machines due to their reliability and performance.

Roll forming machines for steel doors operate with a series of rollers, each progressively shaping the steel to the desired profile. The machine can produce a variety of steel door sizes and designs, making it versatile for custom production needs.

Specifications

• Roller Materials: High-grade steel with hard chrome plating to enhance durability and corrosion resistance.
• Frame Size: Robust steel frame construction to minimize vibrations and ensure high precision.
• Power Requirements: Customizable based on country-specific voltage needs (commonly available in 380V, 50Hz).
• Motors: Heavy-duty electric motors with variable frequency drives (VFDs) for speed control.
• PLC System: Advanced PLC (Programmable Logic Controller) with touch-screen interface, allowing easy programming and adjustments.
• Hydraulic Cutting System: Hydraulic cutting for precise end cuts with minimal burr, capable of handling various steel gauges.
• Production Speed: 10–20 meters per minute, depending on door size and material thickness.
• Material Thickness (Gauge): Supports steel thickness ranging from 0.8 to 2.0 mm, depending on requirements.
• Punching & Notching: Hydraulic or servo-driven punching system for accurate placement of hinges, lock holes, and other structural features.
• Safety Features: Safety guards and emergency stop buttons installed throughout the machine for operator protection.
• Additional Options:
  • Stackers: For automated stacking of finished door panels.
  • Remote PLC System: Enables remote monitoring and troubleshooting.
  • Coil Car Tippers: For easy loading and unloading of steel coils.

Machine Features

• High Precision: Ensures uniformity in door thickness and profile across all products.
• Easy Operation: User-friendly PLC system enables fast setup and operation adjustments.
• Customization: Offers a range of customizations, allowing manufacturers to produce steel doors with varying designs and specifications.
• Durability: Built for long-term operation with minimal maintenance.
• Efficiency: Reduces manual labor and increases production rates, which enhances profitability.

Question and Answer Section

Q1: What types of doors can be produced with a Steel Door Roll Forming Machine?
A1: This machine is versatile and can produce a range of steel doors, including security doors, fire-rated doors, and standard doors for residential and commercial applications.

Q2: How can I ensure that the machine meets my country’s power requirements?
A2: Many Steel Door Roll Forming Machines offer power customization options, allowing you to specify voltage and frequency requirements based on your location.

Q3: Is it possible to produce doors with different thicknesses?
A3: Yes, the machine is designed to handle various steel gauges, typically from 0.8 to 2.0 mm. You can adjust the settings depending on the required thickness for your project.

Q4: Can the machine accommodate custom punching patterns?
A4: Absolutely. The machine’s punching system can be programmed to create custom hole patterns for hinges, locks, and other components, allowing you to produce doors tailored to specific requirements.

Q5: How often does the machine require maintenance?
A5: Regular maintenance intervals depend on production volume. However, general upkeep like lubricating rollers, inspecting motors, and checking hydraulic fluid levels every few months helps ensure smooth operation.

Q6: Can I monitor and control the machine remotely?
A6: Yes, many models are equipped with remote PLC systems, allowing for remote monitoring, troubleshooting, and control adjustments, which is particularly useful for large-scale or multi-facility operations.

Q7: What safety measures are in place for operators?
A7: The machine is fitted with safety guards and emergency stop functions. Operators are advised to follow safety protocols, including wearing protective gear, to ensure a secure working environment.

Q8: How customizable are the steel door designs?
A8: The machine supports high customization, allowing for various designs and patterns, depending on the roller and punch configurations. It can produce doors with unique profiles, meeting diverse aesthetic and functional requirements.