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Steel Gusset Plate Cold Roll Forming Machine – UAE Edition
Custom-Built for Precision, Strength, and UAE Construction Needs
The Steel Gusset Plate Cold Roll Forming Machine is an advanced, precision-engineered roll forming system designed to produce structural gusset plates used in steel trusses, joints, and heavy-duty connections. These plates are critical in architectural frameworks, prefabricated buildings, steel bridges, and industrial projects across the UAE.
Engineered for durability and customization, this machine delivers high-speed, high-strength gusset plate profiles with exact tolerances, optimized for UAE’s growing infrastructure and commercial construction industries. Whether used in high-rise steel structures in Dubai or prefabricated factories in Sharjah, this machine offers dependable, efficient performance in harsh desert conditions.
Structural Steel Fabrication
Prefab Buildings & Modular Construction
Bridges & Infrastructure
Heavy Machinery Manufacturing
Power Transmission & Industrial Plants
In prefab construction, gusset plates made from this machine are used to join trusses and wall panels.
In industrial structures, gusset plates provide reinforced load distribution at beam-column connections.
In steel bridges, gusset plates fabricated ensure secure bracing of joints.
In machinery assembly, these plates are used for frame and base reinforcements.
Machine Type: Cold Roll Forming Machine – Gusset Plate Profile
Production Speed: 10–25 meters/min (depending on plate size & thickness)
Material Thickness Range: 1.5–5.0 mm
Material Width Range: 100–600 mm
Material Types: Galvanized steel, mild steel, stainless steel, high-strength steel
Material Yield Strength: Up to 550 MPa (80 KSI)
Roller Material: GCr15 high-grade steel, heat-treated
Roller Surface Treatment: Hard chrome plating for anti-wear performance
Number of Forming Stations: 12–20 (based on design complexity)
Roller Shaft Diameter: 70 mm
Shaft Material: Solid 45# steel, tempered for high rigidity
Main Drive Type: Chain or Gear Drive
Motor Power: 15–22 kW (3 Phase, 50 Hz – UAE grid compatible)
Power for UAE: 380V, 3 Phase, 50Hz
Cutting Method: Hydraulic cutting
Blade Material: Cr12Mov, heat-treated and precision-ground
Control Type: Fully automatic PLC control system (Siemens or Delta)
Operating Mode: Touch screen HMI interface, manual and auto modes
De-coiling System: Hydraulic or manual decoiler (3T or 5T capacity optional)
Punching/Notching System: Integrated hydraulic station with customizable punching dies (optional)
Machine Frame: Welded steel structure, heavy-duty H-beam
Thickness of Frame Steel: 16–22 mm
Profile Shape: Customized gusset plate design (triangular, rectangular, or bespoke)
Profile Width and Depth: Based on customer drawing (typically 100–600 mm)
Length Tolerance: ±1.0 mm
Protective safety covers and guards
Emergency stop button
Electrical overload protection system
Material: Galvanized steel, cold-rolled steel, or hot-rolled steel
Gauge Range: 14 to 10 gauge (1.5 to 5.0 mm)
KSI Range: 36 to 80 KSI depending on application
USD $48,000
Final price depends on material type, punching complexity, profile size, speed requirements, and automation extras. Contact Machine Matcher for an exact quote based on your specific profile drawing and setup.
All machines are brand new, custom-built to client profiles, and delivered anywhere in the UAE, including:
Dubai
Abu Dhabi
Sharjah
Ajman
Ras Al Khaimah
Custom-Profile Ready: Tailored to your gusset plate shapes and punch patterns
UAE-Compatible Power & Safety: Designed for Gulf electrical standards and local safety compliance
High Precision: ±1 mm tolerance ensures top structural performance
Robust Design: Built for 24/7 industrial use in demanding environments
Fast Turnaround: Reduce fabrication times with integrated punching and automatic control
Cost Savings: Less material waste, minimal labor, and faster production compared to manual methods
Custom punching pattern dies (round, oblong, slotted, etc.)
Inline inkjet marking for part traceability
Automatic stacker for finished gusset plates
Servo feeding for ultra-precise punching positioning
Remote diagnostics & maintenance monitoring systems
All machines are backed by:
1-year warranty from date of dispatch
Long-term spare parts availability
Remote setup assistance and on-site technician support (upon request)
If you have profile drawings, material specs, or project requirements, send them to:
[email protected]
Our engineering team will evaluate your needs and provide the most efficient machine configuration and pricing.
Q1: Can this machine punch holes and form the profile in one pass?
Yes, with the optional hydraulic punching station, this machine can punch and roll form in a single process.
Q2: What is the delivery lead time to the UAE?
Typical lead time is 60–75 days depending on customization and order queue.
Q3: Do I need a technician to install the machine in the UAE?
Remote setup guidance is included. On-site installation and training in the UAE can be arranged as needed.
Q4: Can it handle stainless steel?
Yes, the machine can be configured to run stainless steel up to 2.0 mm with appropriate roller materials.
Q5: What if I need more than one profile?
Multiple profile designs can be handled with modular die sets or quick-change forming cassettes (optional).
The Steel Gusset Plate Cold Roll Forming Machine is a strategic asset for companies in the UAE seeking reliable, high-precision, and scalable gusset plate production. Its adaptability and strength make it ideal for structural applications in one of the world’s fastest-growing construction markets.
Contact Machine Matcher to discuss your specifications and start building your custom-configured solution today.
