Steel Gusset Plate Cold Roll Forming Machine – UAE

Condition
New
Listing ID
84777

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Steel Gusset Plate Cold Roll Forming Machine – UAE Edition
Custom-Built for Precision, Strength, and UAE Construction Needs

Product Overview

The Steel Gusset Plate Cold Roll Forming Machine is an advanced, precision-engineered roll forming system designed to produce structural gusset plates used in steel trusses, joints, and heavy-duty connections. These plates are critical in architectural frameworks, prefabricated buildings, steel bridges, and industrial projects across the UAE.

Engineered for durability and customization, this machine delivers high-speed, high-strength gusset plate profiles with exact tolerances, optimized for UAE’s growing infrastructure and commercial construction industries. Whether used in high-rise steel structures in Dubai or prefabricated factories in Sharjah, this machine offers dependable, efficient performance in harsh desert conditions.

Industries Served

  • Structural Steel Fabrication

  • Prefab Buildings & Modular Construction

  • Bridges & Infrastructure

  • Heavy Machinery Manufacturing

  • Power Transmission & Industrial Plants

Machine Utilization in These Industries:

  • In prefab construction, gusset plates made from this machine are used to join trusses and wall panels.

  • In industrial structures, gusset plates provide reinforced load distribution at beam-column connections.

  • In steel bridges, gusset plates fabricated ensure secure bracing of joints.

  • In machinery assembly, these plates are used for frame and base reinforcements.

Machine Technical Specifications

  • Machine Type: Cold Roll Forming Machine – Gusset Plate Profile

  • Production Speed: 10–25 meters/min (depending on plate size & thickness)

  • Material Thickness Range: 1.5–5.0 mm

  • Material Width Range: 100–600 mm

  • Material Types: Galvanized steel, mild steel, stainless steel, high-strength steel

  • Material Yield Strength: Up to 550 MPa (80 KSI)

Roller & Shaft System

  • Roller Material: GCr15 high-grade steel, heat-treated

  • Roller Surface Treatment: Hard chrome plating for anti-wear performance

  • Number of Forming Stations: 12–20 (based on design complexity)

  • Roller Shaft Diameter: 70 mm

  • Shaft Material: Solid 45# steel, tempered for high rigidity

Drive & Power

  • Main Drive Type: Chain or Gear Drive

  • Motor Power: 15–22 kW (3 Phase, 50 Hz – UAE grid compatible)

  • Power for UAE: 380V, 3 Phase, 50Hz

Cutting & Control

  • Cutting Method: Hydraulic cutting

  • Blade Material: Cr12Mov, heat-treated and precision-ground

  • Control Type: Fully automatic PLC control system (Siemens or Delta)

  • Operating Mode: Touch screen HMI interface, manual and auto modes

Additional Systems

  • De-coiling System: Hydraulic or manual decoiler (3T or 5T capacity optional)

  • Punching/Notching System: Integrated hydraulic station with customizable punching dies (optional)

  • Machine Frame: Welded steel structure, heavy-duty H-beam

  • Thickness of Frame Steel: 16–22 mm

Profile Output

  • Profile Shape: Customized gusset plate design (triangular, rectangular, or bespoke)

  • Profile Width and Depth: Based on customer drawing (typically 100–600 mm)

  • Length Tolerance: ±1.0 mm

Safety Features

  • Protective safety covers and guards

  • Emergency stop button

  • Electrical overload protection system

Common Materials Used

  • Material: Galvanized steel, cold-rolled steel, or hot-rolled steel

  • Gauge Range: 14 to 10 gauge (1.5 to 5.0 mm)

  • KSI Range: 36 to 80 KSI depending on application

Prices Start From:

USD $48,000 

Final price depends on material type, punching complexity, profile size, speed requirements, and automation extras. Contact Machine Matcher for an exact quote based on your specific profile drawing and setup.

Delivery & Location Info

All machines are brand new, custom-built to client profiles, and delivered anywhere in the UAE, including:

  • Dubai

  • Abu Dhabi

  • Sharjah

  • Ajman

  • Ras Al Khaimah

Highlight: Why Choose This Gusset Plate Roll Forming Machine?

Custom-Profile Ready: Tailored to your gusset plate shapes and punch patterns
UAE-Compatible Power & Safety: Designed for Gulf electrical standards and local safety compliance
High Precision: ±1 mm tolerance ensures top structural performance
Robust Design: Built for 24/7 industrial use in demanding environments
Fast Turnaround: Reduce fabrication times with integrated punching and automatic control
Cost Savings: Less material waste, minimal labor, and faster production compared to manual methods

Customization Options Available

  • Custom punching pattern dies (round, oblong, slotted, etc.)

  • Inline inkjet marking for part traceability

  • Automatic stacker for finished gusset plates

  • Servo feeding for ultra-precise punching positioning

  • Remote diagnostics & maintenance monitoring systems

Warranty & Support

All machines are backed by:

  • 1-year warranty from date of dispatch

  • Long-term spare parts availability

  • Remote setup assistance and on-site technician support (upon request)

Get Your Custom Quote

If you have profile drawings, material specs, or project requirements, send them to:
[email protected]

Our engineering team will evaluate your needs and provide the most efficient machine configuration and pricing.

Frequently Asked Questions (FAQ)

Q1: Can this machine punch holes and form the profile in one pass?
Yes, with the optional hydraulic punching station, this machine can punch and roll form in a single process.

Q2: What is the delivery lead time to the UAE?
Typical lead time is 60–75 days depending on customization and order queue.

Q3: Do I need a technician to install the machine in the UAE?
Remote setup guidance is included. On-site installation and training in the UAE can be arranged as needed.

Q4: Can it handle stainless steel?
Yes, the machine can be configured to run stainless steel up to 2.0 mm with appropriate roller materials.

Q5: What if I need more than one profile?
Multiple profile designs can be handled with modular die sets or quick-change forming cassettes (optional).

Conclusion

The Steel Gusset Plate Cold Roll Forming Machine is a strategic asset for companies in the UAE seeking reliable, high-precision, and scalable gusset plate production. Its adaptability and strength make it ideal for structural applications in one of the world’s fastest-growing construction markets.

Contact Machine Matcher to discuss your specifications and start building your custom-configured solution today.