Steel Gusset Plate Roll Forming Machine – UAE Market Edition
Location: Available across the United Arab Emirates – Abu Dhabi, Dubai, Sharjah, and more

Product Overview

The Steel Gusset Plate Roll Forming Machine is designed for precision manufacturing of gusset plates—critical structural components used for bracing and joining in steel construction. Built for durability and speed, this roll forming system ensures consistent production quality for a wide range of material types and thicknesses.

Whether you’re supporting infrastructure projects in Dubai, constructing large industrial facilities in Abu Dhabi, or fabricating modular buildings in Sharjah, this machine delivers high-output gusset plates to meet diverse structural needs.

Unique Selling Propositions (USPs)

• Precision Engineering: Exceptional forming accuracy with minimal tolerance deviation.

• Heavy-Duty Design: Built for industrial-grade use with strong frame and shaft materials.

• Flexible Material Handling: Supports a wide range of steels, including galvanized and high-strength steels.

• Integrated Safety: Includes advanced overload protection and emergency systems.

• Customizable Setup: Tailored to your profile drawing and production specifications.

• UAE-Optimized Power Setup: Configured to operate with local voltage and climate conditions.

Industries Served

The Steel Gusset Plate Roll Forming Machine caters to several industries including:

• Steel Structure & Fabrication: Production of load-bearing connections for steel buildings and bridges.

• Pre-Engineered Buildings (PEB): Precision-cut gusset plates for modular construction.

• Infrastructure & Civil Engineering: Used in beams, trusses, and heavy steel joints.

• Energy & Utilities: Mounting brackets and support systems for wind, solar, and electrical transmission.

• Transport & Rail: Gusset plate connectors in rail systems, trailers, and frames.

Machine Technical Specifications

• Machine Type: Steel Gusset Plate Roll Forming Machine

• Production Speed: 10–18 meters per minute (depending on profile complexity)

• Material Thickness Range: 1.5 mm – 5.0 mm

• Material Width Range: 150 mm – 600 mm (customizable)

• Material Types: Galvanized Steel, Cold Rolled Steel, Mild Steel, High-Strength Steel

• Material Yield Strength: Up to 80 ksi (550 MPa)

• Roller Material: GCr15 high-grade steel, heat treated

• Roller Surface Treatment: Hard chrome coating for wear resistance

• Number of Forming Stations: 12–18 (depends on plate complexity)

• Roller Shaft Diameter: 70 mm

• Shaft Material: 40Cr hardened steel

• Main Drive Type: Chain or gear drive

• Power: 380V / 50Hz / 3-phase (UAE standard)

• Motor Power: 15 kW

• Cutting Method: Hydraulic cutting

• Blade Material: Cr12MoV with heat treatment

• Control Type: PLC system with touch screen (Siemens or Delta)

• Operating Mode: Fully automatic with manual override

• De-coiling System: Manual or hydraulic uncoiler

• Punching/Notching System: Optional – hydraulic system with programmable patterns

• Machine Frame: Welded steel frame with stress relief

• Thickness of Frame Steel: 20–25 mm

• Profile Shape: Custom gusset plate (triangular or trapezoidal)

• Profile Width and Depth: Based on drawing/specification

• Length Tolerance: ±1.0 mm

• Safety Features:

  • Protective Covers and Guards

  • Emergency Stop Buttons

  • Overload Protection System

Materials Typically Used

• Material Types: Galvanized Steel, Mild Steel, High-Tensile Steel

• Material Gauge Range: 14 to 8 gauge (approx. 1.9 mm to 4.2 mm)

• KSI Rating: 36–80 ksi depending on application

Pricing and Customization

• Prices Start From: USD $48,000 (standard setup)

• What Affects the Final Price:

  • Profile complexity and plate size

  • Inclusion of punching/notching system

  • Type of control system (basic or advanced PLC)

  • Automation level and coil handling options

Customization Options:

• Servo feeders, automatic punching heads

• Multi-profile tooling

• Remote PLC diagnostics

• Coil cars, hydraulic uncoilers, and stackers

Location & Delivery:
All machines are new and custom-built to the customer’s profile and production specifications.
Delivery is available across the UAE, including Abu Dhabi, Dubai, Sharjah, and beyond.

Warranty & Support
Each machine is backed by a 1-year warranty from dispatch and includes maintenance and repair support for durable operation.

Frequently Asked Questions (FAQ)

Q: What is a gusset plate and where is it used?
A: Gusset plates are flat steel plates used to connect beams and girders in steel frame structures. They’re essential for load distribution and structural integrity.

Q: Can the machine be configured for multiple gusset sizes?
A: Yes, tooling and cutting systems can be designed to accommodate multiple sizes and hole/punching patterns.

Q: Is punching included?
A: Punching and notching systems are optional and programmable via hydraulic stations based on the customer’s drawing.

Q: Can it handle high-strength steel?
A: Yes, up to 80 ksi yield strength, making it suitable for heavy-duty structural applications.

Q: How long is the machine delivery time?
A: 45–75 days from order confirmation, depending on customization level.

Need a Quote?
To receive a tailored quote, email your gusset plate drawing and specs to:
 [email protected]

Machine Matcher – Supplying industrial-grade roll forming machinery tailored to your needs, delivered anywhere in the UAE.