Steel stud roll forming machine Philippines

A Steel Stud Roll Forming Machine is a specialized equipment designed to produce steel studs and tracks used in lightweight steel framing systems. These machines are widely utilized in the construction industry for manufacturing structural components for walls, ceilings, and partitions. Their efficiency, precision, and adaptability make them essential for large-scale production.

Machine Description

A steel stud roll forming machine transforms steel coils into precise stud and track profiles by feeding the material through a series of rollers. The process is fully automated, allowing high-speed production with consistent quality.

The machine is equipped with advanced technology to ensure:

• Accurate cutting and punching.
• Seamless operation with minimal waste.
• Versatility to produce various sizes and gauges of studs and tracks.

The steel studs produced are widely used in:

• Residential and commercial buildings.
• Industrial constructions.
• Prefabricated structures.

Machine Specifications

Below are the key specifications of a typical steel stud roll forming machine:

1. Structural Components

• Roller Material: High-grade steel with chrome plating for durability and corrosion resistance.
• Frame Size: Heavy-duty steel structure to ensure stability and precision during operation.
• Roller Stations: 12-20 (depending on the profile design and complexity).

2. Performance

• Machine Speed: Up to 40-50 meters per minute.
• Tolerance: ±0.5 mm for precision profiles.
• Cutting System: Hydraulic cutting with high-strength steel blades.

3. Motor and Drive

• Main Motor Power: 7.5 kW or more (varies based on machine capacity).
• Hydraulic Motor Power: 4 kW for efficient cutting.
• Servo Motors: For accurate feeding and punching.

4. Control System

• PLC Control System: Fully automated operation with user-friendly touch screen interface.
• Programming: Adjustable for various stud and track sizes.

5. Profile Specifications

• Material: Galvanized steel, cold-rolled steel, or stainless steel.
• Thickness Range: 0.3 mm to 2 mm.
• Profile Sizes: Customizable, typically from 40 mm to 150 mm.

6. Additional Features

• Safety Guards and Enclosures: Ensure operator safety.
• Punching System: Optional hydraulic punching for service holes or slots.
• Coil Loading Capacity: Up to 5 tons with hydraulic uncoiler.

Setup and Installation

1. Site Preparation: Ensure a leveled surface and sufficient space for installation.
2. Uncoiler Setup: Load the steel coil onto the hydraulic uncoiler.
3. Machine Calibration: Adjust roller settings and PLC programming for the required profile.
4. Trial Run: Test the machine to verify the accuracy of the output.
5. Operator Training: Train staff on machine operation and safety protocols.

Maintenance Requirements

• Daily Checks: Inspect rollers, cutting blades, and sensors for wear and tear.
• Lubrication: Regularly lubricate moving parts to prevent friction.
• Electrical Components: Check PLC systems, motors, and wiring for functionality.
• Cleaning: Keep the machine free of dust and debris to ensure smooth operation.

Frequently Asked Questions (FAQs)

1. What is the production capacity of a steel stud roll forming machine?

The production capacity varies depending on the model and specifications. Typically, these machines can produce up to 40-50 meters per minute.

2. Can the machine produce custom stud and track profiles?

Yes, the machine can be customized to produce various sizes and shapes. The rollers and cutting systems can be tailored to your requirements.

3. What materials are compatible with the machine?

Steel stud roll forming machines are compatible with galvanized steel, cold-rolled steel, and stainless steel in thicknesses ranging from 0.3 mm to 2 mm.

4. How long does it take to set up the machine?

Setup time depends on the complexity of the profile and machine model. Generally, it takes 1-2 hours for calibration and trial runs.

5. Is the machine energy-efficient?

Yes, modern machines are designed for energy efficiency with advanced servo motors and hydraulic systems to minimize power consumption.

6. How much space does the machine require?

The space requirement depends on the machine’s size, typically ranging from 10 m (length) x 1.5 m (width) for standard models.

7. What is the lifespan of the machine?

With proper maintenance, a steel stud roll forming machine can last 10-15 years or more.

8. Can it handle multiple gauges of material?

Yes, the machine can process materials of various thicknesses, provided they fall within the specified range.