A Stud and Track Roll Forming Machine is a high-performance equipment designed to produce metal studs and tracks used primarily in lightweight steel framing systems. These profiles are essential components in constructing drywall partitions, ceilings, and other structural applications. The machine transforms metal coils into precise stud and track profiles with consistent dimensions, ensuring compatibility with building standards.

Equipped with advanced automation and precision control, this roll forming machine is ideal for large-scale production while maintaining accuracy and efficiency. It caters to industries such as construction, architecture, and interior design.

Specifications

1. Roller Materials:
   • High-quality GCr15 steel with hard chrome plating for durability and wear resistance.
2. Frame Structure:
   • Heavy-duty steel frame for vibration-free operation.
3. Motors:
   • Servo motors for precise control and positioning.
   • Main drive motor: 7.5-15 kW (customizable).
4. PLC System:
   • Programmable logic controller with a touch-screen interface.
   • Brands: Siemens, Mitsubishi, or Delta.
5. Cutting System:
   • Hydraulic cutting system for smooth and accurate cuts.
   • Cutting tolerance: ±0.5 mm.
6. Machine Speed:
   • Up to 40 meters per minute (speed may vary based on profile complexity).
7. Profile Sizes:
   • Stud width: 35–150 mm
   • Track width: 35–150 mm
   • Thickness: 0.3–1.2 mm (customizable).
8. Safety Features:
   • Fully enclosed safety guards.
   • Emergency stop buttons.
9. Power Supply:
   • Voltage: 220V/380V, 50/60Hz, 3-phase (customizable for Brazil's power requirements).
10. Optional Features:
    • Automatic stacker.
    • Remote PLC control system.
    • Embossing system.
    • Servo feeding system for punching holes.

Applications

• Drywall framing systems.
• Ceilings and partition walls.
• Lightweight steel construction projects.

Market Relevance in Brazil

In Brazil, the growing construction industry and increasing adoption of lightweight steel framing make stud and track profiles highly demanded. Builders prefer these profiles for their cost-effectiveness, ease of installation, and compliance with modern construction standards.

FAQs

1. What materials can be used with this machine?
   The machine works with galvanized steel, aluminum, and cold-rolled steel.
2. What is the power supply required in Brazil?
   The machine can be customized to operate on Brazil's standard power supply, typically 220V or 380V, 60Hz, 3-phase.
3. How is the machine maintained?
   • Regularly clean and lubricate the rollers.
   • Inspect and tighten all bolts and connections.
   • Periodically check the hydraulic system for leaks.
4. Can I produce custom profiles with this machine?
   Yes, the machine can be configured to produce profiles of various sizes and specifications based on your needs.
5. Is the machine easy to operate?
   The machine is user-friendly, with an intuitive PLC touch-screen interface that enables easy adjustments and operation.
6. What is the delivery time for Brazil?
   Delivery times may range from 4 to 8 weeks, depending on customization and shipping arrangements.
7. What after-sales support is available?
   Manufacturers typically offer installation support, training, and a one-year warranty for parts.