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A Track Roll Forming Machine is an advanced piece of industrial equipment designed to produce metal tracks, primarily used in drywall construction, framing systems, and other structural applications. These machines are designed to efficiently create precise metal tracks from a variety of materials, ensuring uniformity and quality across production.
Key Features:
| Feature | Description |
|---|---|
| Roller Materials | High-grade GCr15 steel, heat-treated for durability and wear resistance. |
| Frame Size | Typically 300–450mm thick steel plates, designed for stability and longevity. |
| Motors | High-efficiency motors, ranging from 7.5 kW to 15 kW, depending on the model. |
| Punching and Notching | Servo-driven or hydraulic punching system for accurate and efficient operations. |
| Hydraulic Cutting | High-precision hydraulic cutting systems for clean, burr-free edges. |
| PLC System | Advanced programmable logic controllers (PLC) for easy operation and minimal human intervention. |
| Machine Speed | Capable of producing up to 40m/min, ensuring high production efficiency. |
| Safety Guards | Enclosed guards and safety features compliant with Brazilian industrial standards. |
| Profile Materials | Galvanized steel, stainless steel, and aluminum (0.4mm–1.5mm thickness). |
| Size Adjustment | Quick-change systems to modify track sizes without significant downtime. |
The cost can range from $25,000 to $70,000, depending on the machine's specifications, additional features, and the manufacturer.
The machine can process galvanized steel, stainless steel, aluminum, and pre-painted steel, with thicknesses ranging from 0.4mm to 1.5mm.
Track roll forming machines typically operate on a three-phase power supply, with voltage levels adjusted to match Brazil’s standard power grids (220V or 380V).
Most modern machines are equipped with quick-change tooling systems, allowing operators to switch between different track profiles in as little as 15–30 minutes.
Routine maintenance is minimal, primarily involving lubrication, inspection of rollers, and cleaning of the cutting system. However, regular checks ensure the machine operates efficiently.
Yes, most manufacturers and suppliers provide spare parts locally or through express shipping, ensuring minimal downtime.
Yes, the track roll forming machine is highly adaptable and can be seamlessly integrated into existing automated production lines.
Import taxes and tariffs may apply when purchasing from international manufacturers. It’s advisable to consult with a customs broker for accurate cost assessments.
