Tube z purlin roll forming machine in India

A Tube Z Purlin Roll Forming Machine is designed to produce Z-shaped purlins, commonly used as structural support elements in steel buildings, warehouses, and other industrial structures. Here's a detailed specification and description overview:

Machine Specifications

1. Material Specifications
   • Material Type: Galvanized steel, stainless steel, or other metal alloys
   • Material Thickness: Typically 1.5-3.0 mm, depending on structural requirements
   • Coil Width: Ranges from 100 mm to 300 mm based on the profile requirements
   • Yield Strength: 235-345 MPa for most construction standards
2. Machine Components
   • Decoiler: Holds and unrolls metal coils; may be manual or hydraulic with a capacity of up to 5 tons
   • Feeding Guide: Ensures the material is fed accurately into the rollers for precision
   • Roll Forming System: Composed of multiple rolling stations, typically 12-18 stations
   • Hydraulic Cutting System: Cuts the Z profile to length with high accuracy, powered by hydraulic pressure, with PLC control
   • Control System: PLC-based with an HMI (Human Machine Interface) touchscreen for easy control and adjustments
   • Hydraulic Station: Powers the cutting system and other hydraulic components, generally 5.5-7.5 kW
   • Output Table: Collects finished Z purlins, typically with a 6-meter capacity
3. Performance Specifications
   • Forming Speed: Approximately 10-15 meters per minute (may vary with profile size and thickness)
   • Cutting Tolerance: ± 1.5 mm
   • Power Supply: 380V, 3-phase, 50Hz (configurable for other power supplies on request)
4. Machine Dimensions
   • Length: Approx. 9-12 meters
   • Width: Approx. 1.5-2 meters
   • Height: Approx. 1.5 meters
   • Weight: Around 7-10 tons

Machine Description

This Tube Z Purlin Roll Forming Machine efficiently produces Z-shaped profiles, with options for adjustable sizes if the machine has a size adjustment feature. The formed Z profiles have high structural strength and are designed for quick assembly in construction, reducing labor costs and time. The PLC control system provides easy operation with the ability to set the desired length, quantity, and batch processing, while the hydraulic cutting system ensures high precision and smooth finishing.

Features and Advantages

• Precision and Durability: High-quality rollers ensure precision and reduce wear, leading to durable purlins.
• Flexibility: Adjustable for different Z profile sizes with interchangeable rollers (if equipped).
• Ease of Use: PLC and HMI-based control, suitable for both experienced operators and beginners.
• High Production Efficiency: Consistent production speed and accuracy optimize production lines for large-scale projects.

This machine is ideal for manufacturers and contractors focused on steel construction and prefabricated building components, meeting high demands with consistent quality.