V angle roll forming machine China

The V Angle Roll Forming Machine is designed to produce V-shaped angles from sheet metal coils. These angles are widely used in various industries such as construction, shelving, HVAC systems, and electrical installations. The machine ensures high-speed production, precision, and minimal waste, making it a preferred choice for manufacturers.

The machine typically works with galvanized steel, aluminum, stainless steel, or other materials, depending on the customer's requirements. Its advanced automation system ensures seamless operation, while its durable components guarantee longevity and low maintenance costs.

Machine Specifications

1. Roller Materials: High-grade GCr15 steel, hardened and polished for extended durability and precision.
2. Frame Size: Heavy-duty steel frame to reduce vibration and enhance stability during operation.
3. Motor:
   • Main Motor: 5-10 kW (customizable based on machine size and requirements).
   • Hydraulic Motor: 3-5 kW for cutting and punching operations.
4. Punching and Notching:
   • Hydraulic or servo-driven punching system for precise holes or slots.
   • Configurable notching for custom profiles.
5. Cutting System:
   • Hydraulic cutting with a high-speed steel (HSS) or carbide blade for a clean cut.
   • Tolerance: ±0.5 mm.
6. PLC Control System:
   • Brand: Siemens/Mitsubishi/Delta.
   • User-friendly touchscreen interface.
   • Capability for storing multiple profile programs.
7. Machine Speed: 10-25 meters per minute, depending on material thickness and complexity.
8. Material Compatibility:
   • Material Thickness: 0.5-3.0 mm.
   • Material Width: 100-500 mm (customizable).
9. Coil Handling:
   • Uncoiler: Manual or hydraulic, with a capacity of 3-5 tons.
   • Coil Width: 300-600 mm.
10. Safety Features:
    • Emergency stop buttons.
    • Safety guards around critical components.
11. Optional Add-ons:
    • Automatic stackers.
    • Remote PLC operation.
    • Leveling systems.
    • Coil car for efficient loading.
12. Power Requirements: 380V/50Hz (customizable for regional power standards).

Key Features

• High Precision: Advanced rollers ensure consistent and precise profile formation.
• Customizable Profiles: Machine settings can be adjusted for different V angle sizes and materials.
• Low Maintenance: Designed for easy maintenance with durable components.
• Energy Efficiency: Optimized motors and systems for reduced power consumption.
• User-Friendly Interface: PLC system with intuitive controls for easy operation.

Frequently Asked Questions (FAQ)

Q1: What materials can the V Angle Roll Forming Machine process?

The machine can process galvanized steel, aluminum, stainless steel, and other sheet metals. It is compatible with material thicknesses ranging from 0.5 mm to 3.0 mm.

Q2: Can the machine produce custom V angle sizes?

Yes, the machine is fully customizable. It can produce V angles of various sizes and dimensions based on specific requirements.

Q3: How does the machine ensure precise cutting and punching?

The machine uses a hydraulic or servo-driven punching and cutting system. This ensures precise holes, slots, and cuts with minimal tolerance (±0.5 mm).

Q4: Is the machine compatible with international power standards?

Yes, the machine’s power system can be customized to match local power requirements, such as 380V/50Hz or 220V/60Hz.

Q5: What is the average production speed?

The machine operates at speeds of 10-25 meters per minute, depending on the material thickness and complexity of the profile.

Q6: What optional extras are available?

Optional extras include:

• Automatic stackers for efficient collection of finished profiles.
• Remote PLC operation for centralized control.
• Leveling systems for improved coil handling.
• Hydraulic coil car for easier coil loading.

Q7: What maintenance is required for the machine?

Regular maintenance involves:

• Cleaning rollers and removing debris.
• Lubricating moving parts.
• Inspecting the hydraulic and electrical systems for wear or damage.
• Periodic calibration of the PLC system.

Q8: How long does installation take?

Installation typically takes 2-4 days, depending on the complexity of the setup and the site conditions. A trained technician can assist with the setup and initial training.

Q9: What industries use V angle profiles?

V angle profiles are commonly used in:

• Construction (e.g., framing, supports).
• Shelving systems.
• HVAC ducting.
• Electrical installations (e.g., cable management).

Q10: What is the cost range for the machine?

The cost varies based on customization and optional extras. Typically, the price range is $30,000 to $100,000.