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Wide Rib Roof Deck Roll Forming Machine – UAE Specification & Product Overview
The Wide Rib Roof Deck Roll Forming Machine is designed to manufacture high-strength, wide-ribbed metal decking used primarily for roofing systems in commercial, industrial, and infrastructure projects. Tailored for the UAE construction market, this machine combines robust engineering with automation, allowing reliable high-speed production with precise shaping of heavy-gauge steel into structural deck panels that meet international and local building codes.
This machine is a critical investment for metal decking suppliers, steel structure contractors, roofing system manufacturers, and construction companies looking to streamline roof deck fabrication across cities such as Dubai, Abu Dhabi, Sharjah, and Al Ain.
The Wide Rib Roof Deck Roll Forming Machine is engineered for producing structural wide rib metal deck profiles that are typically used in load-bearing roofing applications. These profiles offer excellent span capacity and composite action when combined with concrete, making them ideal for large-scale commercial buildings, stadiums, warehouses, and high-rise towers across the UAE.
Built with a solid steel frame and precision-machined rollers, the machine can process high-tensile galvanized steel coils and form them into uniform deck panels with exacting tolerances. The system includes an automated cutting mechanism, PLC control unit, and safety guards, ensuring both production efficiency and operator safety.
This machine is custom-built to match the customer's required deck profile and can be modified for wide rib variants, making it compatible with common specifications used in Gulf construction standards.
Machine Type: Wide Rib Roof Deck Roll Forming Machine
Production Speed: 12–18 meters per minute
Material Thickness Range: 0.7–1.5 mm
Material Width Range: 1000–1350 mm (depending on profile design)
Material Types: Galvanized steel (GI), Galvalume, PPGI, Cold-rolled steel
Material Yield Strength: Up to 550 MPa
Roller Material: GCr15 (bearing steel), heat-treated
Roller Surface Treatment: Hard chrome plating for corrosion resistance
Number of Forming Stations: 22–26 stations (varies with profile complexity)
Roller Shaft Diameter: 75 mm
Shaft Material: High-grade 45# steel, precision-machined
Main Drive Type: Gearbox-driven or chain-driven system
Power (UAE compatible): 380V / 3Phase / 50Hz
Motor Power: 15–22 kW depending on deck profile and machine length
Cutting Method: Hydraulic post-cutting (non-stop cutting)
Blade Material: Cr12MoV, heat-treated and hardened
Control Type: Fully automatic PLC with HMI touch screen
Operating Mode: Automatic and manual modes available
De-coiling System: Hydraulic or manual uncoiler (5–10 tons capacity)
Punching/Notching System: Optional (pre-cut or post-punch available upon request)
Machine Frame: Welded structural steel, stress-relieved
Thickness of Frame Steel: 20–25 mm
Profile Shape: Wide Rib (trapezoidal deck)
Profile Width and Depth: Up to 1000 mm wide, 50–80 mm rib height
Length Tolerance: ±1.5 mm per 6-meter section
Safety Features:
Protective covers and guards
Emergency stop buttons
Overload protection system
Roof Decking Suppliers & Installers
Steel Structure Contractors
Industrial Building Developers
Pre-engineered Building (PEB) Manufacturers
Commercial Construction Firms
Infrastructure Project Developers
USD $85,000 (FOB)
Note: Prices vary based on profile size, automation level, and optional systems.
Profile complexity and customization
Motor and drive system upgrades (e.g., servo vs. hydraulic)
Leveling system or notching unit
Automatic stacker or coil handling systems
Control system brand (Siemens, Delta, Mitsubishi, etc.)
Volume of order or bundled machines
For a tailored quote, please email your profile drawing, coil specs, and project requirements to: [email protected]
All machines are new and custom-built to meet your specific profile and production needs.
Delivery available across the UAE, including:
Abu Dhabi
Dubai
Sharjah
Ajman
Ras Al Khaimah
One-year warranty from the date of dispatch
Remote troubleshooting support
On-site installation, commissioning, and training available upon request
Spare parts and maintenance packages available
Q: What kind of coil should I use with this machine?
A: High-tensile galvanized steel coils (up to 550 MPa yield strength) in thicknesses ranging from 0.7 mm to 1.5 mm are recommended.
Q: Can the machine be adjusted for different wide rib deck profiles?
A: Yes. The machine can be custom-built for multiple profile widths and depths. Provide a drawing or sample to get an exact configuration.
Q: What type of power is needed in the UAE?
A: Machines are configured for 380V / 3-phase / 50Hz, which is standard for industrial use in the UAE.
Q: Can you help with shipping and installation in the UAE?
A: Absolutely. We offer delivery, installation, and operator training across the UAE.
Q: What is the production capacity per shift?
A: At a speed of 12–18 m/min, you can produce approximately 3,500–5,000 meters per 8-hour shift, depending on downtime and coil length.
For more details or a custom machine quote, email your specifications and profile drawings to [email protected].
